• Title/Summary/Keyword: vibration performance test

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Manufacture and performance test of the composite cantilever arm for electrical discharge wire cutting machine (방전 가공기용 복합재료 외팔보의 제작 및 성능평가)

  • 최진호
    • Composites Research
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    • v.13 no.6
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    • pp.39-46
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    • 2000
  • Electrical discharge machining (EDM) cuts metal by discharging electric current across a thin gap between tool and workpiece. Electrical discharge wire cutting, a special form of EDM, uses a continuously moving conductive wire as an electrode, and is widely used for the manufacture of punches, dies and stripper plates. In the wire cutting process, the moving wire is usually supported by cantilever arm and wire guides. As the wire traveling speed has been increased in recent years to improve productivity, the vibration of the cantilever arm occurs, which reduces the positional accuracy of the machine. Therefore, the design and manufacture of the cantilever arm with high dynamic characteristics have become important as the machining speed increases. In this paper, the cantilever arm for guiding the moving wire was designed and manufactured using carbon fiber epoxy composite in order to improve the static and dynamic characteristics. Specimens for the composite cantilever arm were manufactured and tested to investigate the effect of the number of reinforcing plies and length fitted to steel flange on the load capacity. Also, the finite element analysis using layer and contact elements was performed to compare the calculated results with the experimental ones. From the results, the prototype of the composite cantilever arm for the electrical discharge wire cutting machine was manufactured and the static and dynamic characteristics were compared with those of the conventional steel cantilever arm.

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Development of high speed coupling for 2MW class wind turbine (2MW급 대형 풍력발전기용 고속커플링 개발)

  • Son, Seung Deok;Lee, Hyoung Woo;Han, Jeong Young;Kim, Yong Won;Kang, Jong Hun
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.3
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    • pp.262-268
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    • 2014
  • This research introduces the structural design and the validation results of the flexible high speed coupling for 2MW class wind turbine which transmit and cut off torque between gear box and generator. The high speed coupling requires electrical insulation to prevent electrical surface damages on gear box. Therefore glass fiber reinforced plastics is applied to absorb the vibration and deformation of power train and to transmit required torque. Finite element analysis was performed to optimize the thickness and accumulation number of glass fiber reinforced plastics. Torque limiter which cut off the abnormal torque is designed in frictional disc type. The design of the coupling was validated with the performance test of prototype.

Performance comparison of shear walls with openings designed using elastic stress and genetic evolutionary structural optimization methods

  • Zhang, Hu Z.;Liu, Xia;Yi, Wei J.;Deng, Yao H.
    • Structural Engineering and Mechanics
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    • v.65 no.3
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    • pp.303-314
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    • 2018
  • Shear walls are a typical member under a complex stress state and have complicated mechanical properties and failure modes. The separated-elements model Genetic Evolutionary Structural Optimization (GESO), which is a combination of an elastic-plastic stress method and an optimization method, has been introduced in the literature for designing such members. Although the separated-elements model GESO method is well recognized due to its stability, feasibility, and economy, its adequacy has not been experimentally verified. This paper seeks to validate the adequacy of the separated-elements model GESO method against experimental data and demonstrate its feasibility and advantages over the traditional elastic stress method. Two types of reinforced concrete shear wall specimens, which had the location of an opening in the middle bottom and the center region, respectively, were utilized for this study. For each type, two specimens were designed using the separated-elements model GESO method and elastic stress method, respectively. All specimens were subjected to a constant vertical load and an incremental lateral load until failure. Test results indicated that the ultimate bearing capacity, failure modes, and main crack types of the shear walls designed using the two methods were similar, but the ductility indexes including the stiffness degradation, deformability, reinforcement yielding, and crack development of the specimens designed using the separated-elements model GESO method were superior to those using the elastic stress method. Additionally, the shear walls designed using the separated-elements model GESO method, had a reinforcement layout which could closely resist the actual critical stress, and thus a reduced amount of steel bars were required for such shear walls.

Development of a Harvester for Crawled Spinach (포복형 시금치 수확기 개발)

  • Jun H. J.;Kim S. H.;Choi Y.;Kim Y. K.;Hong J. T.
    • Journal of Biosystems Engineering
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    • v.30 no.4 s.111
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    • pp.210-219
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    • 2005
  • This study was conducted to solve the problem of crawled spinach harvesting that had been mainly done by manpower on the outdoor fields during the winter season. Moreover, there are not enough workers available for farming at most of rural areas in Korea because farming is getting hard and the number of old-aged workers is increasing. In order to find appropriate methods of digging, picking and collecting of spinach, the tests were examined outdoors. A prototype was designed based on the results of the tests and then fabricated for digging, picking-up and then collecting in continuous operation for harvesting spinach planted in the outdoor fields. In the field test with the prototype, the vibration intensity transmitted to the driver by vibrating blade was low while the vibrating blade reduced digging power by $46\%$ compared to that of the fixed blade. The spinach loss was found to be as low as $0.7\%$ in the condition of digging depth of 40 mm, cam rotational velocity of 748 rpm, and blade amplitude of 16.5 m. The working performance of the prototype spinach harvester was found to be 3.8 hour/10a resulting in $96\%$ of labor saving and $85\%$ of operating cost compared to the conventional manual harvesting.

Development of an Automatic Soil Hardness Measuring System Mountable on Agricultural Tractors (트랙터 부착형 자동 토양경도 측정 시스템 개발)

  • 이현동;김기대;김찬수;김성환
    • Journal of Biosystems Engineering
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    • v.27 no.6
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    • pp.537-546
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    • 2002
  • In this study an automatic soil hardness measuring system mountable on agricultural tractors was developed to improve the accuracy of manual soil hardness testers by a constant penetrating rate, right direction of the cone-penetrometer and the isolation of vibration from the operator. This was necessary to supply similar experimental condition for performance test of new model and comparative experiment. The results of the study are summaried as follows; 1. The system consisted of a sensing part of soil hardness, a driving part of the measuring system and an attaching part between the tractor and the measuring system. 2. The allowable limit value of the system developed was set to 392N to protect from breaking the serve motor and the coupling used in this system. 3. The driving shaft penetrated into soil by 0.3m to measure soil hardness. The soil hardness was measured at the depth of 0.3m from the soil surface but the penetrating work was stopped and the driving shaft was pulled out to protect the system when the value of the soil hardness was too big on foreign substances like stones or straws. 4. Two values measured by automatic measuring system developed in this research and manual penetrometer were compared by statistics hypothesis testing method. When two people measured the soil hardness at the depth of 0.1 and 0.15m by manual cone penetrometer, there was no relationship between two values by two people but the values at the same depths by automatic measuring system developed showed similarity. The automatic system, therefore, developed in this research was proper for measuring soil hardness.

An Experimental Study on Longitudinal Shear Capacity of Composite Slab Embedded with Silence Insulator (방음재를 삽입한 합성슬래브의 수평전단성능에 관한 실험적 연구)

  • Lee, Seon-Keun;Lee, Chy-Hyoung;Yoon, Sung-Kee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.5
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    • pp.64-71
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    • 2018
  • This paper provides the results for experimental study on longitudinal shear performance for new-concept composite slabs embedded with silence insulator. Longitudinal shear capacity tests are used to predict characteristics of composite action between the concrete block, silence insulator and deckplate. A total set of 7 Push-Down specimens are tested to clarify the composite action between the concrete block, silence insulator and deckplate. Parameters in this study are the width of T-type bar, the depth of reinforced bar and the thickness of silence insulator. The results from experimental study on longitudinal shear capacity for new-concept composite slabs applied T-type bar, Reinforced bar and Silence insulator are summarized as follows. In test result, the Longitudinal Shear Capacity of the new concept specimen is 2 times excellent than basic specimen with safety. It is expected that applying the proposed composite slab detail at the actual site will provide a significant safety factor in structural aspect of the existing composite slab, and greatly contribute to the improvement capacities of resisting vibration and sound.

Numerical Prediction of Permanent Deformation of Automotive Weather Strip (자동차용 웨더스트립의 영구변형 예측)

  • Park, Joon-Chul;Min, Byung-Kwon;Oh, Jeong-Seok;Moon, Hyung-Il;Kim, Heon-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.4
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    • pp.121-126
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    • 2010
  • The automotive weather strip has functions of isolating of water, dust, noise and vibration from outside. To achieve good sealing performance, weather strip should be designed to have the high contact force and wide contact area. However, these design causes excessive permanent deformation of weather strip. The causes of permanent deformation is generally explained to be the chemical material detrioration and physical variation and cyclic loading, etc. This paper introduces a numerical method to predict the permanent deformation using the time dependent viscoelastic model which is represented by Prony series in ABAQUS. Uniaxial tension and creep tests were conducted to obtain the material data. And the lab. test for the permanent deformation was accelerated during shorter time, 300 hours. The permanent deformation of weather strip was successfully predicted under the different loading conditions and different section shapes using the suggested numerical process.

Development of Portable Memory Type Radiation Alarm Monitor (휴대용 메모리형 방사선 경보장치 개발)

  • Son, Jung-Kwon;Lee, Myung-Chan;Song, Myung-Jae
    • Journal of Radiation Protection and Research
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    • v.22 no.4
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    • pp.263-272
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    • 1997
  • A Radiation Alarm Monitor has been developed and manufactured in order to protect radiation workers from over-exposure. A visual and audible alarm system has been attached to initiate evacuation when accident occurs such as an unexpected change of radiation level or an over-exposure. The Radiation Alarm Monitor installed with microprocessor can record the information of radiation field change between 90 min. before the alarm and 30 min. after the alarm and also provide the data to an IBM compatible computer to analyze the accidents and to set a counterplan. It features a wide detection range of radiation field(10 mR/h-100 R/h), radiation field data storage, portability, high precision (${\pm}5%$) due to self-calibration function, and adaption of a powerful alarm system. According to ANSI N42.17A, the most stringent test standards, performance tests were carried out under various conditions of temperature, humidity, vibration, and electromagnetic wave hindrance at Korea Research Institute of Standards & Science (KRISS). As a result, the Radiation Alarm Monitor passed all tests.

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Study on a 500W Class Wind Turbine using a High Efficiency Composite Blades (고효율 복합재 블레이드를 사용한 500W급 풍력터빈에 관한 연구)

  • Kong, Chang-Duk;Choi, Su-Hyun;Park, Hyun-Bum
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.2
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    • pp.201-208
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    • 2009
  • Recently, the wind energy has been widely used as a renewable energy resource due to lack and environmental issues of the mostly used fossil fuel. This work is to develop a 500W class small wind turbine blade which will be applicable to relatively low speed region like Korea and for the domestic use. For this blade a high efficiency wind turbine blade was designed with the proposing aerodynamic design procedure, and a light and low cost composite structure blade was designed considering fatigue life. Structural analyses including load case study, stress, deformation, buckling and vibration analysis were performed using the Finite Element Method. The fatigue life was estimated using the load spectrum analysis and the Miner rule. In order to evaluate the designed blade, the structural and aerodynamic performance tests were carried out, and the test results were compared with the analysis results.

Development of Pulsating Type Electromagnetic Hammer Drive Systems (맥동파 전자해머 구동시스템의 개발)

  • Ahn, Dong-Jun;Nam, Hyun-Do
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.5
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    • pp.269-274
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    • 2016
  • This paper proposes the development of a low frequency electronic hammer drive system that is used to prevent scaling or clogging in the hopper process. The electro-mechanical hammering driving method involves the generation of vibration and impact energy. The operation principles of the electromagnetic hammer were considered by parallel/series spring coefficient analysis and the amount of kinetic energy generated was calculated from the product of the equivalent spring constant, which is coupled with the E core and the gap of between the E core and I core. In addition, the Pulsation Driving algorithm was applied to the proposed electromagnetic hammer to obtain the maximizing kinetic energy. This algorithm was then implemented by a logical AND operation process and micro-controller (atmega128) built in functions with a timer interrupt and PWM generation function. The driving circuit of the electromagnetic hammer was designed using the H-bridge type IGBT circuit. The experimental test was performed by usefulness of the developed electromagnetic hammer systems with the acceleration measurement method. The experimental result showed that the proposed system has good kinetic energy generation performance and can be applied to the hopper process.