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Development of Sleeve Parts for Continuous Hot Zinc Plating Roll Applied to Wear-Resistant Alloy Cast Steel

  • Park, Dong-Hwan;Hong, Jin-Tae;Kwon, Hyuk-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.4
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    • pp.357-364
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    • 2017
  • Metal casting is a process in which molten metal or liquid metal is poured into a mold made of sand, metal, or ceramic. The mold contains a cavity of the desired shape to form geometrically complex parts. The casting process is used to create complex shapes that are difficult to make using conventional manufacturing practices. For the optimal casting process design of sleeve parts, various analyses were performed in this study using commercial finite element analysis software. The simulation was focused on the behaviors of molten metal during the mold filling and solidification stages for the precision and sand casting products. This study developed high-life sleeve parts for the sink roll of continuous hot-dip galvanizing equipment by applying a wear-resistant alloy casting process.

Development of aluminium chassis parts applied for Extruforming (알루미늄 익스트루포밍 샤시부품 개발 현찰)

  • Jang, G.W.;Lee, W.S.;Kim, D.E.;Oh, K.H.;Kim, J.C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.337-340
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    • 2006
  • Aluminum extruded profiles have been mostly used only a few automotive parts until now, such as roof rail, sunroof frame and bumper beams. However, Aluminum Extru-form technology, which was recently developed by foreign advanced manufacturer, made it possible to apply the aluminum extruded profiles to suspension parts of passenger and RV cars. It could be obtained by optimized billet casting, extrusion and stretch bending technology. It was possible to have the excellent weight reduction and the competitive price comparing with conventional process of aluminum for automotive parts. Combining additional process technology such as machining and joining, the application can be extended to various automotive parts. We have developed high strength aluminum alloy and fabricated subframe and suspension arm by extruforming process.

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Strength Prediction Model and The Internet Service of Fused Deposition Modeling (Fused Deposition Modeling의 강도예측모델과 인터넷 서비스)

  • 백창일;추원식;이선영;안성훈
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.179-182
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    • 2002
  • Rapid Prototyping (RP) technologies provide the ability to fabricate initial prototypes from various model materials. Stratasys' Fused Deposition Modeling (FDM) is a typical RP process that can fabricate prototypes out of plastic materials, and the parts made from FDM were often used as load-carrying elements. Because FDM deposits materials in about $300\mutextrm{m}$ thin filament with designated orientation, parts made from FDM show anisotropic material properties. This paper proposes an analytic model to predict the tensile strength of FDM parts. Applying the Classical Lamination Theory, which was developed for laminated composite materials, a computer code was implemented. Tsai-Wu failure criterion was added to the code to predict the failure of the FDM parts. The tensile strengths predicted by the analytic model were compared with experimental data. The data and prediction agreed reasonably well to prove the validity of the model. In addition, a web-based advisory service was developed to provide to strength prediction and design rules for FDM parts.

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Development of Design Process for Recycling (리사이클링을 고려한 설계 프로세스 개발)

  • Yoo, Byung-Chul;Lee, Kun-Sang;Byun, Cheol-Woong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1289-1295
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    • 2003
  • Most industrial products nowadays have been manufactured by being made up of many parts what these are made from various kinds of materials. These parts and goods should be disassembled simply and classified easily by material or kinds of parts for the recycling. But it is not so easy to know how to take disassembly ways and those orders must be known and also analyzed the assembled points and directions of the every part. This research presents an design process for recycling that it will be considering whole design process for recycling about easiness of disassembling units as the prior condition to reuse the parts and used material, and to reduce waste parts.

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A Study on Ontology Modeling for Weapon Parts Development Information (무기체계 부품국산화 정보의 온톨로지 구축방안 연구)

  • Jang, Woo Hyuk
    • Journal of Korea Multimedia Society
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    • v.18 no.7
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    • pp.873-885
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    • 2015
  • Today, It is difficult to search the various and numerous information efficiently. For this reason, Semantic Web emerged to provide searching services more easily through the structuring of a variety of unstructured format data and the definition of meaningful relationships between information. Especially, definition of relationship and meaning among resources is significant to share and infer related information. Ontology modeling plays just that role. Weapon parts development information is unstructured and dispersed all over. There are many difficulties in finding desired information, leading to getting improper outcomes. In this paper, we present an intuitive ontology model with weapon parts development information including the multi-dimensional information analysis and expansion of the relevant information. This study build up a ontology model through creating class and hierarchy about parts information and defining the properties of classes with Ontology Development 101[1] procedures using Protégé tools. The ontology model provides users with a platform on which search of needed information can be easy and efficient.

A Phenomenological Review on the Damage of Hot Gas Parts caused by Explosion of Gas Turbine Cooling System (가스터빈 내부 냉각계통 발화에 의한 고온부품 손상의 현상학적 고찰)

  • Yu, Won-Ju;Lee, Seong-Hyun
    • Proceedings of the Safety Management and Science Conference
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    • 2010.04a
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    • pp.81-95
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    • 2010
  • Gas turbines generating power operate in high temperature condition and use natural gas as fuel. For that reason, there are many cases where damage is done to the hot gas parts caused by the high temperature and many accidents occur like gas explosions, then various efforts are needed to maintain the hot gas parts and prevent accidents. It is difficult to find the root causes of damage to the hot gas parts from the gas explosion caused by gas leakage through rotor cooling air line from fuel gas heat exchanger during the shut down. To prevent gas turbine from damage, removal of gas leakage inside of gas turbine is required by purging the turbine before firing, improving the fuel gas heating system and installing alarm systems for detecting gas leakage from stop valve to turbine while the gas turbine has shut down.

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Development and Application of the Spare-parts Cost Estimating Relationships (수리부속비 비용추정식 개발과 활용방안)

  • Ryu, Min-Kyu;Lee, Yong-Bok;Kang, Sung-Jin
    • Journal of the Korea Institute of Military Science and Technology
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    • v.13 no.4
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    • pp.601-611
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    • 2010
  • Currently, a life cycle cost estimates(LCCE) is the most important factor in weapon system acquisition process. However, operation and maintenance(O&M) cost related studies are insufficient from the previous literature survey. O&M cost consists of various cost factors such a man power, maintenance and direct & indirect support costs. We have known that spare-parts cost is a key factor in the O&M cost. In this paper, we developed the spare-parts cost estimating relationships(CERs) of fixed-wing aircraft and armored vehicle weapon systems which include 4 historical cost drivers ; system acquisition cost, deterioration rate, localization rate, mission characteristic. Furthermore, we proposed the application methodologies that O&M cost estimating, total life cycle cost estimating and determination of the economic life using the spare-parts CERs.

3D Printing Characteristics of Automotive Hub using 3D Scanner and Reverse Engineering (3D 스캐너와 역설계를 활용한 자동차용 허브의 프린팅 특성)

  • Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.104-109
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    • 2019
  • Reverse engineering techniques using 3D scanners and 3D printing technologies are being used in various industries. In this paper, the three-dimensional model is designed for automotive hub parts through 3D scanning and reverse engineering, and the design of hub parts is intended to be printed on FDM-style 3D printers to measure and analyze the dimensions of hub parts designed for reverse design and 3D printed hub parts. Experimental result have shown that the dimensions of 3D printed hub parts are small compared to those of the reverse-engineered dimensions, which are due to the shrinkage of filament materials in 3D printing.

Traditional oil palm (Elaeis guineensis jacq.) and its medicinal uses: A review

  • Owoyele, Bamidele Victor;Owolabi, Gbenga Opeyemi
    • CELLMED
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    • v.4 no.3
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    • pp.16.1-16.8
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    • 2014
  • The oil palm (Elaeis guineensis Jacq.) has been reported to originate along the gulf of the guinea in West Africa. The various parts of the tree have been used locally and traditionally for various medicinal purposes. Some of these uses have been proved by scientific experiments. Palm oil is extracted from the mesocarp of the fruit and is used traditionally for the treatment of headaches, pains, rheumatism, cardiovascular diseases, arterial thrombosis and an atherosclerosis due to its rich phytonutrients. The leaves are also used for the treatment of cancer, cardiovascular diseases, kidney diseases and wound healing. The sap also has been found to be rich in phytonutrients that can be used to treat various diseases. This review therefore seeks to explore many of the uses of the oil palm using the various parts of the oil palm.

A Study on Quality Assurance in Auto-parts Research & Development Stage with APQP and DFSS (APQP와 DFSS를 연계한 자동차부품연구개발 단계에서 품질보증에 관한 연구)

  • Lee, Kang-In;Kim, Jae-Hyu
    • Journal of Korean Society for Quality Management
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    • v.39 no.1
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    • pp.131-140
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    • 2011
  • Today, due to the global recession car sales have been decreased rapidly and auto makers are competing continuously to expand their market share. Automakers are struggling in order to secure competitive cost and quality through continuous cost reduction and quality innovation activities to win in the competition. In this situation, auto parts makers are trying to reinforce price competitiveness by reducing COPQ (Cost Of Poor Quality) in the mass production stages by securing the quality of components in advance from the design stage through DFSS (Design For Six Sigma) activities which is 6 sigma approach in the R&D field. However, auto parts makers have been undergone various confusion, feeling difficulties to get interrelationship among various activities. Thus, this study is going to suggest approach method for much more effective R&D activities by securing interrelationship between ISO/TS 16949 system established in the auto parts industry and DFSS activities.