• 대한치과보철학회지
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• 제50권3호
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• pp.169-175
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• 2012

연구 목적: 온도 변화에 따른 $ZrO_2$와 Ti-6Al-4V의 접합 특성에 대해 알아보기 위하여 새로운 브레이징 합금을 제조하고, 브레이징 온도가 접합 특성에 미치는 영향에 대하여 조사하고자 하였다. 연구 재료 및 방법: 본 연구에서 사용된 시편으로는 실험용 $ZrO_2$ 모재(ZirBlank-PS, Acucera, Inc., Gyeonggi-do, Korea)는 소결 전의 블록형태($65mm{\times}36mm{\times}12mm(t)$)이며, 이를 잘라 사포(#2400)로 표면연마 후 소결하였다. 소결된 $ZrO_2$ 시편의 크기는 $3mm{\times}3mm{\times}3mm(t)$이다. Ti-6Al-4V 모재(Ti 6Al 4V ELI CG Bar, TMS, Washington, USA)는 직경 $10mm{\times}5mm(t)$를 사용하였다. 소결된 $ZrO_2$와 Ti-6Al-4V의 접합을 위하여 브레이징 합금을 제조하였다. 시편을 3군으로 나누어 A군은 $700^{\circ}C$에서, B군은 $750^{\circ}C$에서, C군은 $800^{\circ}C$에서 각각 브레이징 하였다. 브레이징 부의 두께와 결함율의 측정은 각 군당 하나의 시편으로 각 시편 당 5회씩 반복 측정하여 평균값을 취하였다. 결과: 브레이징 합금을 사용하여 진공 브레이징을 수행한 결과 $ZrO_2$ 와 Ti-6Al-4V 는 $700^{\circ}C-800^{\circ}C$에서 양호한 접합을 보였다. 브레이징 후 브레이징 온도 변화에 따른 브레이징 부의 두께 및 결함율의 변화는 SEM을 사용하여 측정하였다. 브레이징 온도가 $700^{\circ}C$에서 $800^{\circ}C$로 증가함에 따라 CuTi 금속간 화합물 층 및 Ti-Sn-Cu-Ag계 화합물 층의 두께는 각각 $4.5{\mu}m$에서 $10.3{\mu}m$로, $3.1{\mu}m$에서 $5.0{\mu}m$로 증가되었다. 또한 브레이징 온도가 $700^{\circ}C$에서 $800^{\circ}C$로 증가함에 따라 브레이징 접합계면의 결함율은 $ZrO_2$ 및 Ti-6Al-4V 계면에서 각각 25%에서 16.3%, 5%에서 1.5%로 감소되었다. 결론: 브레이징 온도가 $700^{\circ}C$에서 $800^{\circ}C$로 증가됨에 따라, 브레이징 접합계면의 결함율은 $ZrO_2$ 및 Ti-6Al-4V 계면에서 모두 감소되었다. 이는 결함부에서 $ZrO_2$와 활성원소인 Ti과의 반응이 충분히 일어나지 않아서 브레이징 합금이 $ZrO_2$에 웨팅되지 않은 것이 원인이라고 사료된다.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2002년도 하계학술대회 논문집 C
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• pp.1823-1826
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• 2002

The purpose of this experiment was to develope Triggered Vacuum Switch (TVS) for the high voltage and high current. The TVS has an array of rods of alternate polarity in which a fixed gap spacing is maintained between the rods. The cross section of each rod has trapezoidal shape. It consists of electrode, ceramic chamber, getter and trigger. Currently, triggered vacuum switch (TVS) with seal-off has been designed and fabricated at PAL. An experimentation and trigger devices for TVS were designed for testing characteristics of electricity. For making the prototype of TVS, it is developed of fabrication process and fined of electrode material. The fabrication of the TVS is a lot of process which have manufacturing of part, chemical clean, ceramic brazing and metal welding. The fabricated TVS is tested of leak for vacuum, hold-off voltage and conditioning of trigger system. The TVS has pinch-off after it is removed of gas in the TVS and activated of getter in degassing furnace. The prototype TVS tested about 20 kV, 75 kA, 83 ${\mu}s$ with 100 kJ capacitor bank and inductance 5 ${\mu}H$. This paper describes the results of tests and the characteristics of the switch.

• 한국진공학회지
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• 제15권4호
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• pp.331-337
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• 2006

국제 직선형 충돌 가속기 (ILC; International Linear Collider). 자유전자 레이저 (FEL: Free Electron Laser)와 같은 차세대 가속기에 사용 할 공동형 빔위치 측정기 ( 공동형 BPM: cavity-type beam position monitor)를 일본 고에너지 연구소 (KEK; High Energy Accelerator Research Organization)와 공동으로 개발하였다. ILC 및 FEL의 운전을 위해서는 빔 기반 정렬 (beam-based alignment)과 되먹임 장치 (feedback system)가 필수적으로 요구되는데, 이를 위해서는 적절한 위치에 서브마이크론의 분해능을 지닌 빔위치 측정기를 설치하여야 한다 [1]. 공동형 BPM은 기계적인 정밀도에 매우 민감하므로 정밀한 제작과 미세한 기계적 조정을 통하여 성능을 달성하게 된다. 우리는 제작 오차를 줄이기 위하여 공진 공동, 빔 튜브, 도파관, 전기도입기 등 모든 부품을 조립 후 한꺼번에 진공 브레이징 하였다. 공동의 외주면에는 네 개의 튜닝 핀을 두어 공진주파수 및 x-y 격리도 (x-y isolation between coupled waveguide)를 미세 조정할 수 있도록 하였다. 현재 개발된 공동형 BPM 은 공진주파수는 6.422 GHz 이며, 공동 내경은 53.822 mm, 빔의 위치 측정 범위는 ${\pm}250 {\mu}m$이다. network analyzer를 관측하면서 튜닝핀을 이용하여 x-y 격리도를 -40 dB 이하로 조정할 수 있었다. 실제 KEK ATF2에서의 전자빔을 이용한 시험에서 신호의 모양, x-y 격리도, 민감도 등에서 만족한 결과를 얻었다.

• 한국유체기계학회 논문집
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• 제19권3호
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• pp.48-52
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• 2016

Microstructure and tensile strength of the vacuum brazed stainless steel(STS304) and WC-8 %Co were investigated. For brazing, the BNi-2, 3(A.W.S standard) were used as filler metals. It was found that metallic compounds of W-Ni were observed at the between WC metrix and brazed layer. Among these filler metals, the BNi-2 showed excellent wettability, but tensile strength was lower than BNi-3. The fracture of the brazed specimens with BNi-2 was occurred at the between WC metrix and brazed layer. The fracture of the brazed specimens with BNi-3 was occurred at the between WC metrix and brazed layer, and between brazed layer and stainless steel.

• 한국전기전자재료학회논문지
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• 제35권3호
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• pp.232-240
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• 2022

A variable vacuum capacitor (VVC), which is a variable element, is used to match impedance in plasma that changes with various impedance values, and its use is expanding with the rapid growth of the semiconductor business. Since VVCs have to secure insulation performance and vary capacitance within a compact size, electrode design and manufacturing are very important; thus, various technologies such as part design and manufacturing technology and vacuum brazing technology are required. In this study, based on the model of an advanced foreign company that is widely used for impedance matching in the manufacture of semiconductors and displays, a VVC that can realize the same performance was developed. The electrode part was designed, the consistency was confirmed through analysis, and the precision of capacitance was improved by designing a cup-type electrode to secure the concentricity of the electrode. As a result of the evaluation, all requirements was satisfied. We believe that self-development will be possible if satisfactory responses are received through evaluation by VVC consumers in the future.

• Journal of Advanced Marine Engineering and Technology
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• 제19권3호
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• pp.50-61
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• 1995

In recent years, many ceramic researchers have discoved various methods of joining ceramic to metal. However, most of these joining methods are perfomed under vacuum and pressured circumstances. So, when we join ceramic to metal,the proceedings are very complicated and require a very high cost. The purpose of this study is to develop a new joining method of an alumina ceramic to an aluminum metal in air atmosphere. The joining condition, such as copper metallizing, nickel plating, brazing, etc. was investigated through the shear strength test of the trial joint. The results obtained from the above experimenta are summarized as follows : 1) In the case of the $Al_2O_3$/$Al_2O_3$joint, the shear strength of the joint was affected by the various foctor such as kaolin content, copper metallizing thickness, firing temperature, firing time. 2) The better shear strength of the $Al_2O_3$/Al joint was obtained when Ni plating was conducted under higher current density than existing plating condition. 3) The shear strength of the $Al_2O_3$/Al joint increases with the Ni plating thickness is confined to the range of this paper. 4) The shear strength of the thermal-shocked specimen($Al_2O_3$/Al joint) was far more deteriorated than that of the as-bonded specimen.

• 한국재료학회지
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• 제15권6호
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• pp.399-407
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• 2005

The effect of IN738 additive powder on microstructure and mechanical properties of the wide-gap region brazed with BNi-3 filler metal powder was investigated. The wide-gap brazing was conducted in a vacuum of $2\times10^{-5}torr\;at\;1200^{\circ}C$ with various powder mixing ratios of additive to filler powders. The microstructures of the wide-gap brazed region were analyzed by SEM and AES. The region brazed with only BNi-3 filler metal powder had a microstructure consisted of proeutectic, binary eutectic and ternary eutectic structure, while that brazed with a mixture of IN738 additive powder and BNi-3 filler metal powder had a microstructure consisted of IN738 additive powder, binary eutectic of $Ni_3B-Ni$ solid solution and (Cr, W)B. The fracture strength of the wide-gap brazed region was about 680 MPa regardless of the additive powder mixing ratios. Cracks were initiated at the (Cr, W)B and binary eutectic of $Ni_3B-Ni$ solid solution, and propagated through them in the wide-gap brazed region, which lowered the fracture strength of the region.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회B
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• pp.1876-1881
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• 2007

The micro plated heat exchangers were designed to transfer more heat/volume or mass than previous heat exchangers within the context of the design constraints specified. The increase of the surface-to-volume ratio results in an increase of the interfacial area. This enhances considerably the performance of a heat exchanger. This can be an important component in a wide range of applications fuel cell, aerospace, automotive, electronic system and home heating, etc). In this study, the performance evaluation of micro plated heat exchangers under the counter flows with straight and S-shaped channel are carried out. The pressure drop as well as inlet and outlet fluid temperature were measured at steady state under various operating conditions and the total heat transfer rate were also calculated.

• Progress in Superconductivity
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• 제1권1호
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• pp.51-55
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• 1999

A Ni/Ag/Stainless steel 310S(SS310S) multi-layer sheet has been fabricated by a combination of vacuum brazing, cold rolling and texture annealing processes. After heat-treating the thin Ni/Ag/SS310S multi-layer sheet at $900^{\circ}C$ for 2h, development of (100)<001>cube texture on Ni surface was revealed by (111) pole figure. Quantitative chemical analysis was made by EPMA for the cross-section of the Ni/Ag/SS310S multi-layer sheet. EPMA results showed that Ag diffusion into the Ni layer, which may suppress the cube texture development, was negligible. A small amount of Cr atoms were detected in the Ni layer. It showed that Ag can be used as a chemical barrier of alloying element atoms in Ni layer for the Ni/Ag/SS310S multi-layer sheet and a strong cube texture was developed for the Ni layer in the Ni/Ag/SS310S multi-layer sheet.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2007년 추계학술발표대회 개요집
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• pp.251-253
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• 2007

현재 다이아몬드 공구에서 극세선에 브레이징 공정을 이용하여 다이아몬드를 접합하는 기술은 국내외 적으로 전무한 상태이다. 이 연구는 금속 와이어에 다이아몬드를 브레이징을 실시하여 최적의 와이어 브레이징 공정법을 개발 하는데 있다. 다이아몬드와 금속필러메탈 접합 계면에서의 금속성분과 탄화물의 거동을 분석하며, 브레이징에 따른 와이어의 물성 변화를 관찰하였다. 금속필러로는 Ag-Cu-5Ti(wt.%)을 사용하였으며, 와이어는 스테인리스를 이용하였다. 브레이징 공정은 진공 접합 장치를 이용하여 $800{\sim}1000^{\circ}C$에서 유지시간 $5{\sim}30$분로 실시하였다. 브레이징된 다이아몬드는 $900{\sim}950$도, 유지시간 10분 사이에서 각각 건전한 계면과 표면을 얻을 수 있었으며, 계면에서 Ti-rich상과 화합물이 확인되었다. 또한 열처리 따른 와이어의 최적의 건전한 상태를 고찰 하였다. 다이아몬드와 Ag계 브레이징 필러의 계면에서의 미세조직 및 화학반응의 메커니즘은 SEM, EPMA, XRD를 이용하여 분석하였다.