• Title/Summary/Keyword: urea formaldehyde

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Change in Chemical Compositions of Leachate and Medium Density Fiberboard from a Laboratory-scale Simulated Landfill

  • Lee, Min;Prewitt, Lynn;Mun, Sung Phil
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.2
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    • pp.231-240
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    • 2016
  • The change in chemical compositions of leachate and medium density fiberboard (MDF) from a laboratory-scale simulated landfill which constructed in a plastic container containing alternating layers of soil and MDF was investigated to evaluate decomposing of MDF in soil. Four treatments were conducted: 1) MDF in soil, 2) MDF only, 3) cured UF resin in soil, and 4) soil only. Molecular weight (MW) distribution of compounds in leachate from soil only treatment did not change over time. In UF resin in soil treatment, the MW distribution shifted to a lower MW distribution over time, while the peak shifted to the left indicated changing to higher MW distribution in leachate from treatment 1 and 2 contained MDF. Higher percent nitrogen in leachate was observed in MDF containing treatments due to the UF resin in the MDF. The percent carbon slightly increased in MDF only while that greatly decreased in MDF in soil treatment maybe due to bacterial activity. The percent of extractable materials from the MDF decreased greatly on day 35 compare to day 0, and subsequently did not change much on day 77. In contrast, percent holocellulose and lignin did not change much over time. No structural change of the wood fiber in MDF occurs during the study. Water-soluble materials from MDF in soil contributed the change in chemical composition of leachate.

Characterization of Dicyclopentadiene and 5-Ethylidene-2-norbornene as Self-healing Agents for Polymer Composite and Its Microcapsules

  • Lee, Jong-Keun;Hong, Sun-Ji;Xing Liu;Yoon, Sung-Ho
    • Macromolecular Research
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    • v.12 no.5
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    • pp.478-483
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    • 2004
  • Two different diene monomers [dicyclopentadiene (DCPD) and 5-ethylidene-2-norbornene (ENB)] as self-healing agents for polymeric composites were microencapsuled by in situ polymerization of urea and formaldehyde. We obtained plots of the storage modulus (G') and tan $\delta$ as a function of cure time by using dynamic mechanical analysis to investigate the cure behavior of the unreacted self-healing agent mixture in the presence of a catalyst. Glass transition temperatures (T$\_$g/) and exothermic reactions of samples cured for 5 and 120 min in the presence of different amounts of the catalyst were analyzed by differential scanning calorimetry. Of the two dienes, ENB may have advantages as a self-healing agent because, when cured under same conditions as DCPD, it reacts much faster in the presence of a much lower amount of catalyst, has no melting point, and produces a resin that has a higher value of T$\_$g/. Microcapsules containing the healing agent were successfully formed from both of the diene monomers and were characterized by thermogravimetric analysis. Optical microscopy and a particle size analyzer were employed to observe the morphology and size distribution, respectively, of the microcapsules. The microcapsules exhibited similar thermal properties as well as particle shapes and sizes.

Characterization of Microcapsules for Self-Healing in Polymeric Composites

  • Lee Jong Keun;Hong Soon Ji;Liu Xing;Park Hee Won;Yoon Sung Ho
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.190-193
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    • 2004
  • Two different diene monomers [dicyclopentadiene (DCPD) and 5-ethylidene-2-norbomene (ENB)] as self­healing agent for polymeric composites were microencapsuled by in-situ polymerization of urea and formaldehyde. The healing agents were investigated by differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). Exothermic reaction and glass transition temperature from DSC and storage modulus (G') and tan $\delta$ from DMA curves were analyzed for the samples cured for 5 min and 24 h in the presence of different amounts of catalyst. Micorcapsules were successfully formed for both diene monomers. Microcapsules containing the healing agent were manufactured and its thermal properties were characterized by thermo gravimetric analysis (TGA). Optical microscope (OM) and particle size analyzer (PSA) were employed to observe morphology and size distribution of microcapsules, respectively. Comparison of the two self-healing agents and their microcapsules with the two was made in this study.

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Combustion and Mechanical Properties of Fire Retardant Treated Waste Paper-Waste Acrylic Raw Fiber Composite Board

  • Eom, Young Geun;Yang, Han-Seung;Kim, Hyun-Joong
    • Journal of the Korean Wood Science and Technology
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    • v.31 no.3
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    • pp.1-10
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    • 2003
  • Shredded waste newspapers, waste acrylic raw fibers, and urea-formaldehyde (UF) adhesives, at 10% by weight on raw material, were used to produce recycled waste paper-waste acrylic raw fiber composite boards in laboratory scale experiments. The physical and mechanical properties of fire retardant treated recycled waste paper-waste acrylic raw fiber composite boards were examined to investigate the possibility of using the composites as internal finishing materials with specific gravities of 0.8 and 1.0, containing 5, 10, 20, and 30(wt.%) of waste acrylic raw fiber and 10, 15, 20, and 25(wt.%) of fire retardant (inorganic chemical, FR-7®) using the fabricating method used by commercial fiberboard manufacturers. The bending modulus of rupture increased as board density increased, decreased as waste acrylic raw fiber content increased, and also decreased as the fire retardant content increased. Mechanical properties were a little inferior to medium density fiberboard (MDF) or hardboard (HB), but significantly superior to gypsum board (GB) and insulation board (IB). The incombustibility of the fire retardant treated composite board increased on increasing the fire retardant content. The study shows that there is a possibility that composites made of recycled waste paper and waste acrylic raw fiber can be use as fire retardant internal finishing materials.

Sound Absorption of Natural Fiber Composite from Sugarcane Bagasse and Coffee Silver Skin

  • Wachara KALASEE;Putipong LAKACHAIWORAKUN;Visit EAKVANICH;Panya DANGWILAILUX
    • Journal of the Korean Wood Science and Technology
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    • v.51 no.6
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    • pp.470-480
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    • 2023
  • This study aimed to develop a sound-absorbing composite using sugarcane bagasse (SB) and coffee silver skin (CS) as raw materials. The composite boards were manufactured by bonding the fibers with Melamine Urea-Formaldehyde adhesive, ensuring a consistent thickness of 30 mm. Various densities were employed, namely 380, 450, and 520 kg/m3. The samples were fabricated with different fiber ratios, including SB100%, SB75% with CS25%, and SB50% with CS50%. The sound absorption coefficient (SAC) and noise reduction coefficient (NRC) were measured using the impedance tube method within a frequency range of 63-6,300 Hz. The experimental results revealed that the mixing ratio of CS exerted a notable influence on enhancing the SAC, while the density of the composite board exhibited a significant impact on increasing both the SAC and NRC. Among the densities tested, the optimal value was observed at 520 kg/m3, yielding a SAC value of 0.65 at a frequency of 1,000 Hz and an NRC value of 0.55 for the SB50-CS50 composite plate. These findings underscore the importance of considering the CS mixing ratio and composite board density when aiming to optimize sound absorption properties.

The Study on Urea-Lignin Copolymer Adhesive from Kraft Black Liquor for Plywood Manufacturing (Kraft Pulp 폐액(廢液)을 이용(利用)한 합판용(合板用) 요소(尿素) Ligning 접착제(接着劑) 연구(硏究))

  • Ryu, Jae-Yun;Lee, Hwa-Hyong
    • Journal of the Korean Wood Science and Technology
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    • v.16 no.2
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    • pp.50-61
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    • 1988
  • 접착제(接着劑) 제조(製造)를 위하여 펄프폐액(廢液)중의 리그닌을 이용(利用)하는 연구(硏究)가 1930년경(年傾)부터 진행(進行)되여 아황산펄프폐액(廢液)중의 Lignosulfonate의 경우는 페놀수지(樹脂)나 요소수지(要素樹脂)에 증량(增量)시키거난 반응(反應)시키는 연구(硏究)인데 비하여 kraft 리그닌을 이용(利用)하는 경우는 페놀수지(樹脂)의 보문(報文)이 주류(主流)를 이루고 있으나 요소계(要素系) 공축합수지(共縮合樹脂)는 아직 발표(發表)된 바 없으며 또한 아직까지 리그닌을 이용(利用)한 상업적(商業的)인 접착제(接着劑)가 제조(製造)되어 활용(活用)되지 못하고 있는 실정(實情)이다. 따라서 본(本) 연구(硏究)는 합판제조(合板製造)의 원가절감(原價節減), 폐액이용(廢液利用)의 환경보존관점(環境保存觀點)에서 Krfat Pulp 폐액(廢液)중의 리그닌접착제(接着劑)의 제조(製造)하고져 실시(實施)하였으며, Urea-Lignin 접착제(接着劑)의 도포량(塗布量)은 일반적(一般的)으로 합판(合板)에 도포(塗布)되는 요소수지(要素樹脂)의 량(量)(320g/$m^2$)과 동일(同一)하고 압축응력(壓縮應力)은 균일(均一)하게 12kg/$cm^2$으로 하여 열압조건(熱壓條件)(온도(溫度), 시간(時間))의 영향(影響))을 아울러 규명(糾明)하였다. Urea-Formaldehyde와 Kraft lignin의 혼합비(混合比)는 중량비(重量比)(N.V.C)로 7:3으로 합성수지(合成樹脂)를 만들어 합판제조(合板製造)를 통(通)하여 구명(究明)를 결과(結果) 다음과 같은 결론(結論)을 얻었다. 1. 본(本) 실험(實驗)의 결과(結果) 요소수지(要素樹脂)의 약(約) 30%가 krfat lignin으로 대체(代替)할 수 있음을 보여준 바, Pulping 공정(工程)의 부산물(副産物)로 얻어진 폐액(廢液)은 합판제조시(合板製造時) 접착제(接着劑)의 대체원(代替源)으로 유효(有效)하다. 2. 경제적관점(經濟的觀點)에서 합판제조(合板製造)를 위한 최적열압조건(最適熱壓條件)은 $160^{\circ}C$에서 3분(分)으로 압착(壓搾)하는 것이 적절(適切)하였다.(상태(常態)): 16.49kg/$cm^2$, 내수(耐水) : 18.56kg/$cm^2$, 내온수(內溫水) : 12.53kg/$cm^2$). 3. 요소-리그닌 접착제(接着劑)로 제조(製造)된 합판(合板)의 전단인장강도(剪斷引長强度)는 양호(良好)한 접착력(接着力)을 나타냈으며, 내수접착력(耐水接着力)($30^{\circ}C$에서 3시간(時間) 심적후(沈積後) 시험(試驗)은 상태접착력(狀態接着力)과 별차이가 없거나 더 높은 인장강도력(引長强度力)을 보여준 바, 내수합판용(耐水合板用) 접착제(接着劑)로 상당한 전망(展望)을 나타냈다.

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Effect of Green Tea Content on Dynamic Modulus of Elasticity of Hybrid Boards Composed of Green Tea and Wood Fibers, and Prediction of Static Bending Strength Performances by Flexural Vibration Test (녹차-목재섬유복합보드의 동적탄성률에 미치는 녹차배합비율의 영향 및 휨 진동법에 의한 정적 휨 강도성능 예측)

  • Park, Han-Min;Lee, Soo-Kyeong;Seok, Ji-Hoon;Choi, Nam-Kyeong;Kwon, Chang-Bea;Heo, Hwang-Sun;Byeon, Hee-Seop;Yang, Jae-Kyung;Kim, Jong-Cheol
    • Journal of the Korean Wood Science and Technology
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    • v.39 no.6
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    • pp.538-547
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    • 2011
  • In this study, eco-friendly hybrid composite boards were manufactured from green tea and wood fibers for application as interior materials with various functionalities of green tea and strong strength properties of wood fibers. In this relation, the effect of green tea content on dynamic MOEs (modulus of elasticity) of these green tea and wood fibers composite boards were investigated. The dynamic MOEs of hybrid composite boards were lower than those of control boards without green tea, and the values decreased with the increase of green tea content. Also, the dynamic MOEs appeared to be somewhat different by resin type used for board manufacture. The hybrid composite boards manufactured from $E_1$ grade urea resin, which has higher molar ratio of formaldehyde to urea than that of $E_0$ grade one, were 1.06~1.54 times higher than that manufactured from $E_0$ grade. And, the differences between hybrid composite boards manufactured from both adhesive increased with the increase of green tea content. On the other hand, high correlations were found between dynamic MOE and static bending strength performances, it was concluded that static bending strength performances could be estimated from the dynamic MOE, except for a few hybrid board types with large variations.

Characteristics of Low Density Fiberboards Bonded with Different Adhesives for Thermal Insulation (II) - Formaldehyde·Total Volatile Organic Compounds Emission Properties and Combustion Shapes - (다양한 접착제로 제조한 단열재용 저밀도섬유판의 특성(II) - 폼알데하이드·총휘발성유기화합물 방출 특성 및 연소 형상 -)

  • Jang, Jae-Hyuk;Lee, Min;Kang, Eun-Chang;Lee, Sang-Min
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.5
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    • pp.580-587
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    • 2017
  • Woodfiber insulation board can be considered as a one of the key material for low energy consumption, comfortable and safety construction of residential space because of its eco-friendly and high thermal insulation performance. This study was carried out to investigate the formaldehyde (HCHO) total volatile organic compounds (TVOC) emission properties and combustion shapes by flame test of low density fiberboards (LDFs) prepared with different adhesives. HCHO TVOC emission and combustion properties of LDFs prepared by melamine urea formaldehyde (MUF), phenol formaldehyde (PF), emulsified methylene diphenyl diisocyanate (eMDI) and latex resin adhesives were measured by desiccator method, 20 L chamber method, and flame test, respectively. As results, LDFs manufactured by MUF, eMDI and latex resin adhesives satisfied the Super $E_0$ grade of HCHO emission performance except PF resin. Furthermore, TVOC emission of all LDFs were satisfied the Korean indoor air quality standard (below $400{\mu}g/m^2{\cdot}h$). Especially, LDF with eMDI resin adhesive showed the lowest HCHO and TVOC emissivity, that $0.14mg/{\ell}$, $12{\mu}g/m^2{\cdot}h$, respectively. However, eMDI emitted the small amount ($3{\mu}g/m^2{\cdot}h$) of toluene in VOC components. In the flame test, LDF with MUF resin adhesives showed the most favorable shape after flame test compare to LDFs prepared other adhesives. Based on HCHO and TVOC emission, and combustion shapes, MUF resin adhesive may be recommended to prepare LDF for insulation purpose.

Properties and Glue Shear Strength of the Water Soluble Urea-Phenol Copolymer Adhesive as a High Temperature Curing Binder for Plywood (합판용(合板用) 고온경화형(高温硬化型) 수용성(水溶性) 요소(尿素)·페놀공축합수지(共縮合樹脂)의 성질(性質)과 그 접착강도(接着強度))

  • Lee, Hwa Hyoung
    • Journal of Korean Society of Forest Science
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    • v.60 no.1
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    • pp.51-57
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    • 1983
  • Properties and glue shear strength of each water soluble rues-phenol copolymer adhesive and phenolic resin adhesive were examined as a high temperature curing binder through the manufacture of plywood made of Kapur veneer. The former has different molar ratio and the latter was made from different catalyst method. The results are summarized as follows: 1) Specific gravities of air dried plywood manufactured from each adhesive ranged from 0.67 to 0.82 and their moisture contents met the K.S. standard 2) In dry and wet shear strength, adhesives with 60 percent of non volatile content showed higher values than those with 50 percent except phenolic resin. Urea-phenol copolymer resin with 20 percent of phenol content exhibited the highest, and that with 70 percent the lowest. Filling effect of wood flour on the bonding strength is great in urea-phenol copolymer resin with more than 50 percent of phenol content, especially significant in 50 percent of non volatile content including alkali catalyst phenolic resin. Alkali and acid catalyst methods were the highest among the adhesive manufacture methods. In wet strength, urea resin belongs to the lowest group. 3) In glue shear strength after boiling and drying test, no method for manufacturing phenolic formaldehyde resin adhesive was stronger than alkali and acid catalyst methods. Phenolic resin made from alkali catalyst method needs a wood flour filler to improve the bonding quality. Urea-phenol copolymer resin with 10 percent of phenol content showed the reasonable water resistance.

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Effect of Green Tea Content on Static Bending Strength Performance of Hybrid Boards Composed of Green Tea and Wood Fibers (녹차-목재섬유복합보드의 정적 휨 강도성능에 미치는 녹차배합비율의 영향)

  • Park, Han-Min;Kang, Dong-Hyun;Lim, Na-Rea;Lee, Soo-Kyeong;Jung, Kang-Won;Kim, Jong-Chul;Cho, Kyeong-Hwan
    • Journal of agriculture & life science
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    • v.44 no.5
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    • pp.1-8
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    • 2010
  • In this study, eco-friendly hybrid composite boards were manufactured from green tea and wood fibers for application as interior materials with various functionalities of green tea and strong strength properties of wood fibers. In this relation, the effect of green tea content on the static bending strength performances of these green tea and wood fibers composite boards were investigated. Static bending strengths of hybrid composite boards were lower than those of control boards and decreased with the increase of green tea content. Also, the strength performances appeared to be somewhat different by resin type used for board manufacture. The hybrid composite boards manufactured from $E_1$ grade urea resin adhesive, which has higher molar ratio of formaldehyde to urea than that of $E_0$ grade one, were 1.08~1.53 times higher in bending modulus of elasticity (MOE) and 1.19~1.82 higher in modulus of rupture (MOR) than that manufactured from $E_0$ grade. And, the differences of MOE and MOR between hybrid composite boards manufactured from $E_0$ grade and $E_0$ grade urea resin adhesive increased with the increase of green tea content. In the case of hybrid composite boards manufactured from $E_1$ grade urea resin adhesive, the MOR was within 0.94~1.03 times the commercial medium density fiberboard. Thus, it was thought that eco-friendly hybrid composite boards with various functionalities and strong strength performances could be manufactured from green tea and wood fibers.