• Title/Summary/Keyword: ultrasound thermography

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Fast Defect Detection of PCB using Ultrasound Thermography (초음파 서모그라피를 이용한 빠른 PCB 결함 검출)

  • Cho Jai-Wan;Seo Yong-Chil;Jung Seung-Ho;Kim Seungho;Jung Hyun-Kyu
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.55 no.2
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    • pp.68-71
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    • 2006
  • Active thermography has been used for several years in the field of remote non-destructive testing. It provides thermal images for remote detection and imaging of damages. Also, it is based on propagation and reflection of thermal waves which are launched from the surface into the inspected component by absorption of modulated radiation. For energy deposition, it use external heat sources (e.g., halogen lamp or convective heating) or internal heat generation (e.g., microwaves, eddy current, or elastic wave). Among the external heat sources, the ultrasound is generally used for energy deposition because of defect selective heating up. The heat source generating a thermal wave is provided by the defect itself due to the attenuation of amplitude modulated ultrasound. A defect causes locally enhanced losses and consequently selective heating up. Therefore amplitude modulation of the injected ultrasonic wave turns a defect into a thermal wave transmitter whose signal is detected at the surface by thermal infrared camera. This way ultrasound thermography(UT) allows for selective defect detection which enhances the probability of defect detection in the presence of complicated intact structures. In this paper the applicability of UT for fast defect detection is described. Examples are presented showing the detection of defects in PCB material. Measurements are performed on various kinds of typical defects in PCB materials (both Cu metal and non-metal epoxy). The obtained thermal image reveals area of defect in row of thick epoxy material and PCB.

Study on the Micro Crack Detection in Joints by Using Ultrasound Infrared Thermography (초음파 적외선 열화상을 이용한 접합부의 미세균열 검출 연구)

  • Park, Hee-Sang;Choi, Man-Yong;Park, Jeong-Hak;Lee, Seung-Seok;Huh, Yong-Hak;Lee, Bo-Young;Kim, Jae-Seong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.162-169
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    • 2012
  • This study detected SCC defects of dissimilar metal welded(STS304 and SA106 Gr. b) pipes using the ultrasonic infrared thermography method and the lock-in image treatment method among infrared thermography method. The infrared excitement equipment has 250 Watt of output and 20 kHz of frequency. By using the ultrasound infrared thermography method, the internal defects of dissimilar metal weld joints of pipes used at nuclear power plants could get detected. By an actual PT test, it was observed that the cracks inside the pipe existed not as a single crack but rather as a multiple cracks within a certain area and generated a hot spot image of a broad area on the thermography image. In addition, UT technology could not easily defects detected by the width of $10\;{\mu}m$ fine hair cracks. but, ultrasound infrared thermography technique was defect detected.

Ultrasound Thermography Technique for Detecting Micro Defects in Vehicle Engine Block (자동차 엔진블럭의 미세크랙 검출을 위한 초음파 서모그래피 기법에 관한 연구)

  • Kim, Sung Hyun;Kim, Jae Yeol;Choi, Seung Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.4
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    • pp.443-446
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    • 2013
  • An infrared thermography technique can be used to inspect a large area simultaneously and to detect defects such as cracks or delaminations in real time. Infrared thermography is a technique in which visual images are formed from the infrared range from subjects according to their thermal radiation. The molecules of all objects are disturbed by heat, and the molecular motion becomes more active when the temperature rises and less active when the temperature falls. In this study, the applicability and feasibility of ultrasound thermography for detecting defects in an engine block, which is a key component in the automobile industry, were verified. A nondestructive reliability test was conducted to study the defects, after which the results were analyzed.

Analysis of Heat Generation Mechanism in Ultrasound Infrared Thermography (초음파-적외선 열화상 기법에 의한 피로균열 검출에 있어 발열 메커니즘 분석)

  • Choi, Man-Yong;Lee, Seung-Seok;Park, Jeong-Hak;Kim, Won-Tae;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.1
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    • pp.10-14
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    • 2009
  • Heat generation mechanism of ultrasound infrared thermography is still not well understood, yet and there are two reliable assumptions of heat generation, friction and thermo-mechanical effect. This paper investigates the principal cause of heat generation at fatigue crack with experimental and numerical approach. Our results show most of heat generation is contributed by friction between crack interface and thermo-mechanical effect is a negligible quantity.

A Measurement of Size of the Open Crack using Ultrasound Thermography (초음파 서모그라피를 이용한 개방 균열의 크기 측정)

  • Cho, Jai-Wan;Seo, Yong-Chil;Jung, Seung-Ho;Jung, Hyun-Kyu;Kim, Seung-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.3
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    • pp.218-223
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    • 2007
  • The dissipation of high-power ultrasonic energy at the faces of the defect causes an increase in temperature. It is resulted from localized selective heating in the vicinity of cracks because of the friction effect. In this paper the measurement of size and direction of crack using UET(Ultrasound Excitation Thermography) is described. The ultrasonic pulse energy is injected into the sample in one side. The hot spot, which is a small area around the crack tip and heated up highly, is observed. The hot spot, which is estimated as the starting point of the crack, is seen in the nearest position from the ultrasonic excitation point. Another ultrasonic pulse energy is injected into the sample in the opposite side. The hot spot, the ending point of the crack, is seen in the closest distance from the injection point also. From the calculation of the coordinates of both the first hot spot and the second hot spot observed, the size and slope of the crack is estimated. In the experiment of STS fatigue crack specimen(thickness 14mm), the size and the direction of the crack was measured.

Defect Detection of Ceramic Heating Plate Using Ultrasound Pulse Thermography (초음파 펄스 서모그라피를 이용한 세라믹 전열 판의 결함 검출)

  • Cho, Jai-Wan;Seo, Yong-Chil;Jung, Seung-Ho;Kim, Seung-Ho;Jung, Hyun-Kyu
    • Journal of the Korean Ceramic Society
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    • v.43 no.4 s.287
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    • pp.259-263
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    • 2006
  • The applicability of UPT (Ultrasound Pulse Thermography) for real-time defect detection of the ceramic heating plate is described. The ceramic heating plate with superior insulation and high radiation is used to control the water temperature in underwater environment. The underwater temperature control system can be damaged owing to the short circuit, which resulted from the defect of the ceramic heating plate. A high power ultrasonic energy with pulse duration of 280 ms was injected into the ceramic heating plate in the vertical direction. The ultrasound excited vibration energy sent into the component propagate inside the sample until they were converted to the heat in the vicinity of the defect. Therefore, an injection of the ultrasound pulse wave which results in heat generation, turns the defect into a local thermal wave transmitter. Its local emission is monitored and recorded via the thermal infrared camera at the surface which is processed by image recording system. Measurements were Performed on 4 kinds of samples, composed of 3 intact plates and the defect plate. The observed thermal image revealed two area of crack in the defective ceramic heating plate.

DEFECT DETECTION WITHIN A PIPE USING ULTRASOUND EXCITED THERMOGRAPHY

  • Cho, Jai-Wan;Seo, Yong-Chil;Jung, Seung-Ho;Kim, Seung-Ho;Jung, Hyun-Kyu
    • Nuclear Engineering and Technology
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    • v.39 no.5
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    • pp.637-646
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    • 2007
  • An UET (ultrasound excited thermography) has been used for several years for a remote non-destructive testing in the automotive and aircraft industry. It provides a thermo sonic image for a defect detection. A thermograhy is based On a propagation and a reflection of a thermal wave, which is launched from the surface into the inspected sample by an absorption of a modulated radiation. For an energy deposition to a sample, the UET uses an ultrasound excited vibration energy as an internal heat source. In this paper the applicability of the UET for a realtime defect detection is described. Measurements were performed on two kinds of pipes made from a copper and a CFRP material. In the interior of the CFRP pipe (70mm diameter), a groove (width - 6mm, depth - 2.7mm, and length - 70mm) was engraved by a milling. In the case of the copper pipe, a defect was made with a groove (width - 2mm, depth - 1mm, and length - 110 mm) by the same method. An ultrasonic vibration energy of a pulsed type is injected into the exterior side of the pipe. A hot spot, which is a small area around the defect was considerably heated up when compared to the other intact areas, was observed. A test On a damaged copper pipe produced a thermo sonic image, which was an excellent image contrast when compared to a CFRP pipe. Test on a CFRP pipe with a subsurface defect revealed a thermo sonic image at the groove position which was a relatively weak contrast.

Reliability Evaluation of a Motor Core Applied Ultrasound Infrared Thermography Technique (초음파 적외선열화상 기법을 적용한 모터 코어의 신뢰성 평가)

  • Jung, Yoon-Soo;Roh, Chi-Sung;Lee, Gyung-Il;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.60-66
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    • 2016
  • This study used an ultrasound infrared thermography technique to detect issues in the motor core of typical power equipment. The current defect inspection method of the motor core is often incomplete (due to the limits of visual inspection) and thus the reliability of the motor core is reduced. Therefore, in this study, experiments were carried out to increase the reliability of the test by using an ultrasonic infrared thermal non-destructive inspection method to image the motor core. The ambient temperature of the experimental system was maintained at $25^{\circ}C$. Experiments were carried out to examine a damaged motor core and a defect-free motor core. Experimental results confirm the technique clearly detected defects in the motor core, thereby confirming the possibility of using this technique in the field.