• 제목/요약/키워드: ultrasonic testing models

검색결과 27건 처리시간 0.02초

Angle Beam Ultrasonic Testing Models and Their Application to Identification and Sizing of Surface Breaking Vertical Cracks

  • Song, Sung-Jin;Kim, Hak-Joon;Jung, Hee-Jun;Kim, Young-H.
    • 비파괴검사학회지
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    • 제22권6호
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    • pp.627-636
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    • 2002
  • Identification and sizing of surface breaking vertical cracks using angle beam ultrasonic testing in practical situation quite often become very difficult tasks due to the presence of non-relevant signals caused by geometric reflectors. The present work introduces effective and systematic approaches to take care of such a difficulty by use oi angle beam ultrasonic testing models that can predict the expected signals from various targets very accurately. Specifically, the model-based TIFD (Technique for Identification of Flaw signals using Deconvolution) is Proposed for the identification of the crack tip signals from the non-relevant geometric reflection signals. In addition, the model-based Size-Amplitude Curve is introduced for the reliable sizing of surface breaking vertical cracks.

다중-가우시안 빔 모델을 이용한 초음파 탐상 시험 시뮬레이션에 관한 연구 (A Study on Ultrasonic Testing Simulation using the Multi-Gaussian Beam Model)

  • 송성진;김학준
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.553-560
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    • 2001
  • Recently, ultrasonic testing simulation has becomes very important in the field of nondestructive evaluation due to its unique capability of providing testing signals without real inspection. The ultrasonic testing simulation requires three elementary models including the transducer beam radiation model, the flaw scattering model, and the reception model. In the present work, we briefly describe an approach to develop the ultrasonic testing model together with its elementary models with the multi-gaussian beam model. Based on this approach, we developed ultrasonic testing simulation program with MATLAB. The performance of the developed program is demonstrated by the predicting of ultrasonic signals from two types of flaws, circulars crack and spheres.

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Two-Dimensional Numerical Modeling and Simulation of Ultrasonic Testing

  • Yim, Hyun-June;Baek, Eun-Sol
    • 비파괴검사학회지
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    • 제22권6호
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    • pp.649-658
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    • 2002
  • As an attempt to further improve the reliability and effectiveness of ultrasonic testing (UT), a two-dimensional numerical simulator of UT was developed. The simulator models the wave medium (or test object) using the mass-spring lattice model (MSLM) that consists of mass-points and springs. Some previous simulation results, obtained by using MSLM, are briefly reviewed in this paper, for propagation, reflection, and scattering of ultrasonic waves. Next, the models of transmitting and receiving piezoelectric transducers are introduced with some numerical results, which is a main focus of this paper. The UT simulator, established by combining the transducer models with the MSLM, was used to simulate many UT setups. In this paper, two simple setups are considered as examples, and their simulated A-scan signals are discussed. The potential of the MSLM, transducer models, and the UT simulator developed in this study to be used in the actual UT is confirmed.

Complete Modeling of an Ultrasonic NDE Measurement System - An Electroacoustic Measurement Model

  • Dang, Changjiu;Lester W. Schmerr, Jr.
    • 비파괴검사학회지
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    • 제21권1호
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    • pp.1-21
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    • 2001
  • It will be shown how models can simulate all the elements of an ultrasonic NDE measurement system, including the pulser/receiver, cabling, transducer(s), and the acoustic/elastic waves fields. When combined, these models form what is called the electroacoustic measurement model. It will be demonstrated how this electroacoustic measurement model can be used to conduct parametric transducer and system studies and how the model can form the basis for experimentally characterizing all the elements of the ultrasonic measurement system, using purely electrical measurements.

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Classification of ultrasonic signals of thermally aged cast austenitic stainless steel (CASS) using machine learning (ML) models

  • Kim, Jin-Gyum;Jang, Changheui;Kang, Sung-Sik
    • Nuclear Engineering and Technology
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    • 제54권4호
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    • pp.1167-1174
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    • 2022
  • Cast austenitic stainless steels (CASSs) are widely used as structural materials in the nuclear industry. The main drawback of CASSs is the reduction in fracture toughness due to long-term exposure to operating environment. Even though ultrasonic non-destructive testing has been conducted in major nuclear components and pipes, the detection of cracks is difficult due to the scattering and attenuation of ultrasonic waves by the coarse grains and the inhomogeneity of CASS materials. In this study, the ultrasonic signals measured in thermally aged CASS were discriminated for the first time with the simple ultrasonic technique (UT) and machine learning (ML) models. Several different ML models, specifically the K-nearest neighbors (KNN), Support Vector Machine (SVM), and Multi-Layer Perceptron (MLP) models, were used to classify the ultrasonic signals as thermal aging condition of CASS specimens. We identified that the ML models can predict the category of ultrasonic signals effectively according to the aging condition.

Effects of Material Anisotropy on Ultrasonic Beam Propagation: Diffraction and Beam Skew

  • Jeong, Hyun-Jo;Schmerr, W.
    • 비파괴검사학회지
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    • 제26권3호
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    • pp.198-205
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    • 2006
  • The necessity of nondestructively inspecting austenitic steels, fiber-reinforced composites, and other inherently anisotropic materials has stimulated considerable interest in developing beam models for anisotropic media. The properties of slowness surface playa key role in the beam models based on the paraxial approximation. In this paper, we apply a modular multi-Gaussian beam (MMGB) model to study the effects of material anisotropy on ultrasonic beam profile. It is shown that the anisotropic effects of beam skew and excess beam divergence enter into the MMGB model through parameters defining the slope and curvature of the slowness surface. The overall beam profile is found when the quasilongitudinal(qL) beam propagates in the symmetry plane of transversely isotropic austenitic steels. Simulation results are presented to illustrate the effects of these parameters on ultrasonic beam diffraction and beam skew. The MMGB calculations are also checked by comparing the anisotropy factor and beam skew angle with other analytical solutions.

단일 매체에서의 평면 초음파 탐촉자의 방사 음장 모델링 기법 (Modeling of Radiation Beams from Ultrasonic Transducers in a Single Medium)

  • 송성진;김학준
    • 비파괴검사학회지
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    • 제20권2호
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    • pp.91-101
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    • 2000
  • 초음파 탐촉자로부터 방사된 음장을 모델링하는 것은 초음파 측정 모델을 구성하는 첫 번째 단계이며, 그 정확도를 결정짓는 핵심 요소이기 때문에 지금까지 다양한 연구가 진행되었다. 본 논문에서는 지금까지 제안된 다양한 기법 중에서 현재 널리 사용되고 있는 Rayleigh-Sommerfeld 적분 모델, 경계회절파모델(boundary diffraction wave model), 가장자리요소모델(edge element model)에 대해 간략하게 논의하고, 이 세가지 모델을 적용하여 평면 원형 및 사각형 초음파 탐촉자의 방사 음장을 계산하고, 각 기법의 정확성과 계산 효율을 비교하였다.

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Predicting the Firmness of Apples using a Non-contact Ultrasonic Technique

  • Lee, Sangdae;Park, Jeong-Gil;Jeong, Hyun-Mo;Kim, Ki-Bok;Cho, Byoung-Kwan
    • Journal of Biosystems Engineering
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    • 제38권3호
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    • pp.192-198
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    • 2013
  • Purpose: Methods for non-destructive estimation of product quality have been reported in various industrial fields, but the application of ultrasonic techniques for the agricultural products of potatoes, pears, apples, watermelons, kiwis and tomatoes etc. have been rarely reported since the application of a contact-type ultrasonic transducer in agricultural products is very difficult. Therefore, this study sought to determine the firmness of apples using non-contact ultrasonic techniques. Methods: For this experiment, an ultrasonic experimental tester using a non-contact ultrasonic transducer was created, and a signal processing program was used to analyze the acquired ultrasonic reflected signal. Also, a universal testing machine was used to measure firmness parameters of the apples such as bioyield strength, a firmness factor, after the ultrasonic tests had been performed. Results: Six distance correction factors were calculated to obtain consistent values of ultrasonic properties regardless of the distance between the transducer and the surface of the subject. We developed prediction models of the bioyield strength using the distance correction factors. Conclusions: The optimum prediction model of the bioyield strength of apples using a non-contact ultrasonic technique was a multiple regression model ($R^2=0.9402$).

Model for Predicting Ultrasonic NDE Reliability and Statistical Data Analysis of Piping Inspection Round Robin

  • Park, Ik-Keun;Kim, Hyun-Mook
    • International Journal of Reliability and Applications
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    • 제5권1호
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    • pp.25-36
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    • 2004
  • Ultrasonic inspection system consist of the examination procedures, equipment, and operators. The reliability of nondestructive testing is influenced by the inspection environment, materials and types of defect. It is very difficult to estimate the reliability of NDT due to the various factors. Piping inspection round robin was conducted to quantify the capability of ultrasonic inspection during in-service. In this study, the models for predicting the ultrasonic NDE reliability by logistic model and linear regression model are discussed. The utility of the NDT reliability assessment is verified by the analysis of the data from round robin test with these models.

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초음파 금속용접 시 다층 퍼셉트론 뉴럴 네트워크를 이용한 용접품질의 In-process 모니터링 (In-process Weld Quality Monitoring by the Multi-layer Perceptron Neural Network in Ultrasonic Metal Welding)

  • ;박동삼
    • 한국기계가공학회지
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    • 제21권6호
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    • pp.89-97
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    • 2022
  • Ultrasonic metal welding has been widely used for joining lithium-ion battery tabs. Weld quality monitoring has been an important issue in lithium-ion battery manufacturing. This study focuses on the weld quality monitoring in ultrasonic metal welding with the longitudinal-torsional vibration mode horn developed newly. As the quality of ultrasonic welding depends on welding parameters like pressure, time, and amplitude, the suitable values of these parameters were selected for experimentation. The welds were tested via tensile testing machine and weld strengths were investigated. The dataset collected for performance test was used to train the multi-layer perceptron neural network. The three layer neural network was used for the study and the optimum number of neurons in the first and second hidden layers were selected based on performances of each models. The best models were selected for the horn and then tested to see their performances on an unseen dataset. The neural network models for the longitudinal-torsional mode horn attained test accuracy of 90%. This result implies that proposed models has potential for the weld quality monitoring.