• Title/Summary/Keyword: ultrasonic testing

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Study of Quantitative Assessment Standard for Type 1 and Type 2 Gas Cylinders Using Acoustic Emission Testing (음향방출법을 이용한 Type 1 및 Type 2 가스실린더의 정량적 평가기준에 대한 연구)

  • Kim, Dong-Hyun;Lee, Sang-Bum;Kim, Kyung-Hoon;Yoon, Dong-Jin;Bae, Dong-Myung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.2
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    • pp.176-183
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    • 2014
  • Acoustic emission testing (AET) of cylinders is advantageous in that it can be directly conducted on cylinders installed in a car, without needing to dissemble them on a real-time basis. Therefore, users prefer AET over other nondestructive testing methods. Owing to these advantages of AET, it has been approved by the Department of Transportation of the U.S. as a safety evaluation method for pressure containers or as an alternative to the hydroproof testing method. This paper presents a study of the quantitative evaluation criteria for a container having ultrasonic testing defects and also for Type 1 and Type 2 gas cylinders, which are defective seamless pressure containers provided by NK, a manufacturer of pressure containers. For the Type 1 cylinder, the process from crack growth to leak was observed in a repetitive fatigue test using a 113 L container according to ASTM E 1419-02. Further, for the Type 2 cylinder, integrity was evaluated using a 119 L sound container and a container damaged by hydraulic pressure, by the slow-fill method according to ASTM E 2191-02. Based on the AET results of the Type 1 and Type 2 cylinders, quantitative evaluation criteria were established for a defective and non-defective container.

Evaluation of Material Properties of Concrete Harbour Facilities Using Nondestructive Testing Methods (비파괴시험에 의한 콘크리트 항만시설물의 주요 물성치 평가)

  • Yi, Jin-Hak;Han, Sang-Hun;Park, Woo-Sun
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.23 no.1
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    • pp.1-10
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    • 2011
  • Recently harbor remodeling projects are seriously considered to enhance the loading and unloading capability of old container terminals and to make decrepit ports as eco-friendly harbor and waterfront spaces in many countries. In such a case, quantitative and qualitative evaluations on concrete harbor facilities are mandatory to determine the current structural integrity condition of aged materials. Once the remodeling project is determined to be carried out, the reusability of individual structural members and facilities including caissons, cell-blocks, and tetra-pods need to be decided based on the simple and economic visual inspection and/or nondestructive testing. In this study, the systematic quantitative evaluation procedure for determining the structural integrity condition and the reusability is studied based the nondestructive testing and evaluation methods. Conventional methods including Schmidt hammer test and ultrasonicpulse velocity methods and elastic wave based methods including impact echo test and surface wave test are applied to the old harbor facilities in five different sites. The compressive tests are also carried out to determine the elastic modulus and compressive strength of concrete materials.

Image Enhancement for Sub-Harmonic Phased Array by Removing Surface Wave Interference with Spatial Frequency Filter

  • Park, Choon-Su;Kim, Jun-Woo;Cho, Seung Hyun;Seo, Dae-Cheol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.3
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    • pp.211-219
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    • 2014
  • Closed cracks are difficult to detect using conventional ultrasonic testing because most incident ultrasound passes completely through these cracks. Nonlinear ultrasound inspection using sub-harmonic frequencies a promising method for detecting closed cracks. To implement this method, a sub-harmonic phased array (PA) is proposed to visualize the length of closed cracks in solids. A sub-harmonic PA generally consists of a single transmitter and an array receiver, which detects sub-harmonic waves generated from closed cracks. The PA images are obtained using the total focusing method (TFM), which (with a transmitter and receiving array) employs a full matrix in the observation region to achieve fine image resolution. In particular, the receiving signals are measured using a laser Doppler vibrometer (LDV) to collect PA images for both fundamental and sub-harmonic frequencies. Oblique incidence, which is used to boost sub-harmonic generation, inevitably produces various surface waves that contaminate the signals measured in the receiving transducer. Surface wave interference often degrades PA images severely, and it becomes difficult to read the closed crack's position from the images. Various methods to prevent or eliminate this interference are possible. In particular, enhancing images with signal processing could be a highly cost-effective method. Because periodic patterns distributed in a PA image are the most frequent interference induced by surface waves, spatial frequency filtering is applicable for removing these waves. Experiments clearly demonstrate that the spatial frequency filter improves PA images.

Development of In-Service Inspection Techniques for PGSFR (PGSFR 가동중검사기술 개발)

  • Kim, Hoe Woong;Joo, Young Sang;Lee, Young Kyu;Park, Sang Jin;Koo, Gyeong Hoi;Kim, Jong Bum;Kim, Sung Kyun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.1
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    • pp.93-100
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    • 2016
  • Since the sodium-cooled fast reactor is operated in a hostile environment due to the use of liquid sodium as its coolant, advanced techniques for in-service inspection are required to periodically verify the integrity of the reactor. This paper presents the development of in-service inspection techniques for Proto-type Generation IV Sodium-cooled Fast Reactor. First, the 10 m long plate-type ultrasonic waveguide sensor has been developed for in-service inspection of reactor internals, and its feasibility was verified through several under-water and under-sodium experiments. Second, the combined inspection system for in-service inspection of ferromagnetic steam generator tubes has been developed. The remote field eddy current testing and magnetic flux leakage testing can be conducted simultaneously by using the developed inspection system, and the detectability was demonstrated through several damage detection experiments. Finally, the electro-magnetic acoustic transducer which can withstand high temperature and be installable in the remote operated vehicle has been developed for in-service inspection of the reactor vessel, and its detectability was investigated through damage detection experiments.

The Test for Verifying a Tip-Over Analysis of a Dry Storage Cask (건식저장용기에 대한 전복해석의 검증시험)

  • Kim Dong-Hak;Seo Ki-Seog;Lee Ju-Chan;Cho Chun-Hyung;Jang Hyun-Kee;Choi Byung-Il
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.4 no.3
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    • pp.245-253
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    • 2006
  • A test of the 1/3 scale model was conducted to verify the tip-over analysis of a dry. concrete storage cask under a hypothetical accident condition. The tip-over analysis was executed using the velocity at each point as the initial conditions of the model just before the impact. The initial velocity was determined from the initial angular velocity, which would make the equivalent kinetic energy to the potential energy. To confirm the structural integrity of the canister, the visual testing and the non-detective testings such as Liquid Penetrant testing and Ultrasonic Testing were conducted. The lid of a storage cask was plastically deformed near the impact point. The structural integrity of storage cask was maintained. To verify the tip-over analysis the strains and the accelerations acquired by the tip-over test were compared with those by the analyses. The results of the analysis were larger than the test results about two times.

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Eddy Current and Ultrasonic IRIS Signal Characteristics of Reboiler Tube by Using STS 316L Calibration Specimen (STS 316L 교정시험편을 이용한 재가열기 튜브의 와전류신호와 초음파 IRIS 신호 특성)

  • Tak, Kyeong-Joo;Kim, Byung-Il;Gook, Jin-Seon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.1
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    • pp.56-63
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    • 2012
  • In this study, a field applicability of reboiler tube was evaluated by comparing ECT signal with IRIS signal about wall loss rate and remaining wall thickness using worked austenite STS 316L ASME standard calibration tube. In the case of wall-loss rate, as a result, tolerance about $20%{\times}4$ flat bottom hole and 10% O D groove(ECT), 80% defect and 10% O D groove(IRIS) occurred up to ${\pm}15%$. In the case of remaining wall thickness, ECT was satisfied with the both tolerance, but tolerance about 80% defect occurred up to ${\pm}15%$ in IRIS. Therefore, if the IRIS is performed for interpretation of non-relevant indication and measurement of wall-loss rate after ECT, reliability is supposed to be improved.

Analysis of Ultrasonic Scattering from Side-drilled Holes (원주형 기공에 대한 초음파 산란 해석)

  • Jeong, Hyun-Jo;Park, Moon-Cheol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.6
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    • pp.559-565
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    • 2004
  • Two different methods were used for the scattering analysis of side-drilled holes(SDH). The scattering models include an explicit model based on the Kirchhoff approximation and the solution of the exact separation of variables. The far-field scattering amplitude was calculated and their time-domain results were compared for the case of shear vertical wave. The exact solution predicts the existence of the creeping wave. The Kirchhoff approximation agreed to the exact solution, except the case of the creeping wave. Two measurement models were introduced to predict the response from the SDHs for the case of immersion, pulse-echo testing. The received voltage was calculated for the case of the shear vertical waves with the incident angle of $45^{\circ}$ to the SDH with the diameter of 1mm, and compared with the experimental results.

A Study of Automation for Examination Analysis of Inservice Inspection for Nuclear Power Plant (I) (원자력발전소(原子力發電所) 가동중(稼動中) 검사(檢査)의 시험분석(試驗分析)을 위한 자동화연구(自動化硏究) (I))

  • Kim, W.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.5 no.1
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    • pp.34-47
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    • 1985
  • The developing country, KOREA where does not possess the natural resources for traditional energy such as oil and gas, so. The nuclear energy is the most single reliable source available for closing the energy gap. For these reason, It is inavoidable to construct the nuclear power plant and to develop technology related nuclear energy. The rate of operation in large nuclear power facilities depends upon the performance of work system through design and construction, and also the applied technology. Especially, it is the most important element that safety and reliability in operation of nuclear power plant. In view of this aspects, Nuclear power plant is performed severe examinations during preservice and inservice inspection. This study provide an automation of analysis for volumetric examination which is required to nuclear power plant components. It is composed as follows: I. Introduction II. Inservice Inspection of Nuclear Power Plant ${\ast}$ General Requirement. ${\ast}$ Principle and Methods of Ultrasonic Test. ${\ast}$ Study of Flaw Evaluation and Design of Classifying Formula for Flaws. III. Design of Automation for Flaw Evaluation. IV. An Example V. Conclusion In this theory, It is classifying the flaws, the formula of classifying flaws and the design of automation that is the main important point. As motioned the above, Owing to such as automatic design, more time could be allocated to practical test than that of evaluation of defects, Protecting against subjective bias tester by himself and miscalculation by dint of various process of computation. For the more, adopting this method would be used to more retaining for many test data and comparative evaluating during successive inspection intervals. Inspite of limitation for testing method and required application to test components, it provide useful application to flow evaluation for volumetric examination. Owing to the characteristics of nuclear power plant that is highly skill intensive industry and has huze system, the more notice should be concentrated as follows. Establishing rational operation plan, developing various technology, and making the newly designed system for undeveloped sector.

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A Study on Durability Test of Cemented Soils (시멘트 혼합토의 내구성 평가법에 관한 연구)

  • Park, Sung-Sik;Hwang, Se-Hoon
    • Journal of the Korean Geotechnical Society
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    • v.28 no.11
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    • pp.79-86
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    • 2012
  • Cemented soils have been used for subbase or base materials of roads, backfill materials of retaining walls and cofferdam. Such cemented soils can be degraded due to repeated wetting and drying or various weathering actions. Unlike rocks, a standard method was not defined for evaluating the durability of cemented soils. In this study, a slaking durability test and an ultrasound cleaner were used for developing a new durability test method for cemented soils. For durability tests, cemented sands with different cement ratios (4, 6, 8, and 12%) with cylindrical specimens were prepared and then air cured or under-water cured for three days. Three-day-cured specimens were dried for one day and then submerged for one day before testing. The weight loss after the slake durability test or ultrasonic cleaner operation for 10 or 20 min was measured and used for assessing durability. When a cement ratio was 4%, the weight loss from ultrasonic cleaner test was 7-25% but that from slake durability test was as much as 30-60%. For specimens with cement ratio of more than 8%, the weight loss was less than 10% from both tests. A durability index increased with increasing a cement ratio. The durability index of under-water cured specimen was higher than that of air cured specimen. The ultrasonic cleaner test was found to be an effective tool for durability assessment of cemented sands rather than the slake durability test.

Strength Evaluation of Fire-Damaged High Strength Concrete by Non-Destructive Tests (비파괴방법에 의한 화해를 입은 고강도 콘크리트의 강도추정)

  • Kim Hee Sun;Park Jae Young;Choi Eun Gyu;Shin Yeong-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.392-395
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    • 2004
  • When a concrete member is damaged by fire accident, it can lose its strength. And the degradation rate of losing its strength affected by many environmental conditions. But there is few research for equation for strength evaluation of fire-damaged concrete. Besides, it is impossible to destruct structural member from the building for the evaluation. So, I will suggest a new equation for strength evaluation of fire-damaged RC beam using non-destructive test. For this purpose, the researchers are exploring the performance of non-destructive testing methods using Ultrasonic test, Schmidt Hammer test and Coring test against fire damaged concrete specimen.

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