• Title/Summary/Keyword: ultra-high-molecular-weight polyethylene

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Ultra-Drawing of Gel Films of Ultra High Molecular Weight Polyethylene/Low Molecular Weight Polymer Blends Containing $BaTiO_3$ Nanoparticles

  • Park Ho-Sik;Lee Jong-Hoon;Seo Soo-Jung;Lee Young-Kwan;Oh Yong-Soo;Jung Hyun-Chul;Nam Jae-Do
    • Macromolecular Research
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    • v.14 no.4
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    • pp.430-437
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    • 2006
  • The ultra-drawing process of an ultra high molecular weight polyethylene (UHMWPE) gel film was examined by incorporating linear low-density polyethylene (LLDPE) and $BaTiO_3$ nanoparticles. The effects of LLDPE and the draw ratios on the morphological development and mechanical properties of the nanocomposite membrane systems were investigated. By incorporating $BaTiO_3$ nanoparticles in the UHMWPE/LLDPE blend systems, the ultra-drawing process provided a highly extended, fibril structure of UHMWPE chains to form highly porous, composite membranes with well-dispersed nanoparticles. The ultra-drawing process of UHMWPE/LLDPE dry-gel films desirably dispersed the highly loaded $BaTiO_3$ nanoparticles in the porous membrane, which could be used to form multi-layered structures for electronic applications in various embedded, printed circuit board (PCB) systems.

Dynamic Mechanical Behavior of Ultra-High Molecular Weight Polyethylene Irradiated with Gamma Rays

  • Lee, Choon-Soo;Jho, Jae-Young;Park, Kuiwon;Hwang, Tae-Won
    • Macromolecular Research
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    • v.12 no.1
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    • pp.141-143
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    • 2004
  • We have investigated the dynamic mechanical behavior of ultra-high molecular weight polyethylene (UHMWPE) irradiated with varying doses of gamma rays. A relaxation peak in the loss factor curve, which has not been reported previously in the literature, is observed at a temperature above the crystal melting temperature. The peak is unique to UHMWPE and appears to be related to the high degree of entanglement. Because the temperature and intensity of the peak are reduced by irradiation-induced chain scission and crosslinking, respectively, we believe that the peak is associated with disentanglement relaxation. The behavior of the storage modulus in the melt state agrees with the classical theory of rubber elasticity.

Mechanical Properties of Ultra-High Molecular Weight Polyethylene Irradiated with Gamma Rays

  • Lee, Choon-Soo;Yoo, Seung-Hoo;Jho, Jae-Young;Park, Kuiwon;Hwang, Tae-Won
    • Macromolecular Research
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    • v.12 no.1
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    • pp.112-118
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    • 2004
  • With the goal of enhancing the creep resistance of ultra-high molecular weight polyethylene (UHMWPE), we performed gamma irradiation and post-irradiation annealing at a low temperature, and investigated the crystalline structures and mechanical properties of the samples. Electron spin resonance spectra reveal that most of the residual radicals are stabilized by annealing at 100$^{\circ}C$ for 72 h under vacuum. Both the melting temperature and crystallinity increase after increasing the dose and by post-irradiation annealing. When irradiated with the same dose, the quenched sample having a higher amorphous fraction exhibits a lower swell ratio than does the slow-cooled sample. The measured tensile properties correlate well to the crystalline structure of the irradiated and annealed samples. For enhancing creep resistance, high crystallinity appears to be more critical than a high degree of crosslinking.

Microporous Bellow Fiber Membrane Prepared from High Density Polyethylene/Ultra High Molecular Weight Polyethylene Blend (고밀도 폴리에틸렌/초고분자량 폴리에틸렌 블렌드로 제조한 미세다공성 중공사막)

  • 남주영;최승은;이광희;장문석;김진호;임순호
    • Polymer(Korea)
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    • v.27 no.4
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    • pp.307-312
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    • 2003
  • Hollow fiber was prepared from the blend of a high density polyethylene (HDPE)/ultra high molecular weight polyethylene (UHMWPE). The changes in the morphology and mechanical property of the hollow fiber were investigated. The commercial product (Sterapore), having a high water permeability, was analyzed with viscosity measurement and FT-IR. The molecular weight of Sterapore was very high and its surface was coated with a vinyl alcohol/vinyl acetate copolymer. The content of UHMWPE in the HDPE/UHMWPE blend was limited below 10 wt%. In order to improve the dispersion of UHMWPE, a mineral oil should be introduced in the blend. The morphology and mechanical property of the hollow fiber of HDPE/UHMWPE blend were similar to those of the commercial product.

Effect of ${\gamma}$-Ray Irradiation on Surface Oxidation of Ultra High Molecular Weight Polyethylene/Zirconia Composite Prepared by in situ Ziegler-Natta Polymerization

  • Kwak, Soon-Jong;Noh, Dong-Il;Chun, Heung-Jae;Lim, Youn-Mook;Nho, Young-Chang;Jang, Ju-Woong;Shim, Young-Bock
    • Macromolecular Research
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    • v.17 no.8
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    • pp.603-608
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    • 2009
  • Novel ultra-high molecular weight polyethylene (UHMWPE)/zirconia composites were previously prepared by the in situ polymerization of ethylene using a Ti-based Ziegler-Natta catalyst supported on to the surface of zirconia, as a bearing material for artificial joints. Tribological tests revealed that a uniform dispersion of zirconia in UHMWPE markedly increased the wear resistance. The effects of zirconia content on the oxidation behavior of the ${\gamma}$-ray-treated UHMWPE/zirconia composite surfaces were examined. The oxidation index that estimates the oxidation degree as the content of total carbonyl compounds was monitored using Fourier transform infrared spectroscopy-attenuated total reflectance. The changes in the surface composition due to the oxidation were confirmed by electron spectroscopy for chemical analysis. The extent of oxidation decreased with increasing zirconia content, which was attributed to the increased crystallinity as well as the decreased polymer portion of the UHMWPE/zirconia composites.

Dynamic Compressive Creep of Extruded Ultra-High Molecular Weight Polyethylene

  • Lee, Kwon-Yong;David Pienkowski;Lee, Sungjae
    • Journal of Mechanical Science and Technology
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    • v.17 no.9
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    • pp.1332-1338
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    • 2003
  • To estimate the true wear rate of polyethylene acetabular cups used in total hip arthroplasty, the dynamic compressive creep deformation of ultra-high molecular weight polyethylene (UHMWPE) was quantified as a function of time, load amplitude, and radial location of the specimen in the extruded rod stock. These data were also compared with the creep behavior of polyethylene observed under static loading. Total creep strains under dynamic loading were only 64%, 70%, and 61% of the total creep strains under static loading at the same maximum pressures of 2 MPa,4 MPa, and 8 MPa, respectively. Specimens cut from the periphery of the rod stock demonstrated more creep than those cut from the center when they were compressed in a direction parallel to the extrusion direction (vertical loading) whereas the opposite was observed when specimens were compressed in a direction perpendicular to the extrusion direction (transverse loading). These findings show that creep deformation of UHMWPE depends upon the orientation of the crystalline lamellae.

Evaluation of Friction Coefficient according to Environmental Temperature of Ultra high molecular weight polyethylene (초고분자량 폴리에틸렌의 환경온도에 따른 마찰계수 평가)

  • Lee, Jong Suk;Park, Jin Young;Lee, Bong Chun;Lee, Dong Hoon;Lee, Sang Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.257-258
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    • 2018
  • PTFE(polytetrafluoroetylene) is widely used as representative sliding friction materials, but there could be difficulties in applying it to various industry fields by the shortage of carrying capacity under high facial pressure and by the change of friction coefficient according to the environmental conditions. Accordingly, this study was to do comparative analysis on the friction coefficient by environmental temperature at the same facial pressure of UHMWPE which was mainly used as sliding friction materials under high facial pressure. In addition, this study was to proceed with the double shear structure by using two test specimen in order to minimize the frictional forces.

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Dyeing of Ultra High Molecular Weight Polyethylene Fibers with Diamino-anthraquinoid Blue Disperse Dyes Having Linear Long Alkyl Substituents (선형의 장쇄 알킬치환기를 가지는 디아미노안트라퀴논계 청색 분산염료에 의한 초고분자량 폴리에틸렌 섬유의 염색)

  • Kwak, Dong-Sup;Kim, Tae-Kyeong
    • Textile Coloration and Finishing
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    • v.24 no.3
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    • pp.180-188
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    • 2012
  • Following the reported study that showed the dyeability of diamino-anthraquinoid blue dyes substituted with relatively shorter alkyl groups, the longer aliphatic substituents than pentyl group were examined in terms of the color strength and fastness properties toward UHMWPE fibers. The color strength was increased up to pentyl group and then gradually decreased. However, the fastness properties were improved continuously to octyl group which was the longest alkyl substituent in this study. The most effective maximum color strength was obtained at $130^{\circ}C$ for 2 hours with 3% owf of dyes. The overall fastnesses to washing, rubbing, and light were good enough for practical uses.

Effect of Crystalline Lameliar Orientation on the Creep and Wear of Ultra-high Molecular Weight Polyethylene (초고분자량 폴리에틸렌 미세구조가 변형과 마모에 미치는 영향)

  • 이권용
    • Tribology and Lubricants
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    • v.14 no.3
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    • pp.46-50
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    • 1998
  • 초고분자량 폴리에틸렌(Ultra-High Molecular Weight Polyethylene)은 인공관절 라이너에 쓰이는 대표적 생체재료이다. 초고분자량 폴리에틸렌의 변형과 마모에 영향을 주는 인자에 대한 기본적 연구를 위하여 본 연구에서는 미세구조 결정상의 정도와 결정구조 방향성에 따른 초고분자량 폴리에틸렌의 크리프 변형 및 마모 특성의 연구를 행하였다. 압출 제작된 초고분자량 폴리에틸렌 봉(extruded UHMWPE rod)단면의 중앙(center)부분과 원주(periphery)부분으로부터 각각 직사각형 및 원통형의 시편을 제작하여 크리프 실험과 마모 실험을 실시하였다. 원주 시편의 크리프 변형율은 중앙 시편의 크리프 변형율보다 11%크며(p<0.05), 마모량도 원주 시편이 중앙 시편보다 두 배나 큰 것으로 (p<0.05)관측되었다. 이 결고달로부터 초고분자량 폴리에틸렌의 크리프 변형과 마모가 미세 결정구조 방향성에 영향을 받는 것으로 나타났다.