• 제목/요약/키워드: ultra-fine powders

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Reinforcement of Porous Mullite Ceramics Using Ultra Fine Mullite Precursor Powders

  • Cho, Yong-Ick;Hisao Suzuki;Hidehiro Kamiya
    • The Korean Journal of Ceramics
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    • 제5권2호
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    • pp.137-141
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    • 1999
  • To increase the strength of high-purity porous mullite ceramics, ultra fine mullite precursor powders of about 10nm in diameter were deposited at point of contact between primary coarse mullite particles of about 60$\mu\textrm{m}$. The deposited and hetero coagulated structures of ultra fine mullite precursor powders were controlled by pH. The optimum pH condition to form a uniform deposition of mullite powders between coarse mullite particles was in the range from 7 to 8. Deposition of the ultra fine powders did not form at pH < 7 and pH > 10 irregular deposition was observed from pH 8 to 9.

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초미세 분말합성에 의한 칩인덕터용 (NiCuZn)-Ferrites의 저온소결 및 전자기적 특성 향상 (Enhancement of Lowsintering Temperature and Electromagnetic Properties of (NiCuZn)-Ferrites for Multilayer Chip Inductor by Using Ultra-fine Powders)

  • 허은광;강영조;김정식
    • 마이크로전자및패키징학회지
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    • 제9권4호
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    • pp.47-53
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    • 2002
  • 본 연구에서는 습식법으로 합성된 초미세분말을 원료로 사용하여 제조된 (NiCuZn)-ferrite와 시약급원료를 사용하여 제조된 (NiCuZn)-ferrite의 저온소결 특성 및 전자기적 특성을 고찰하고, 상호 비교 분석하였다. 조성은$(Ni_{0.4-x}Cu_xZn_{0.6})_{1+w}(Fe_2O_4)_{1-w}$에서 x의 값을 0.2, w의 값은 0.03으로 고정하였고, 소결은 습식법으로 합성된 분말의 경우, 초기열처리과정을 거쳐 최종적으로 $900^{\circ}C$에서, 건식법의 경우 $1150^{\circ}C$의 온도에서 진행하였다. 그 결과, 습식법으로 제조된 (NiCuZn)-ferrite는 건식법으로 제조된 (NiCuZn)-ferrite보다 $200^{\circ}C$이상 낮은 소결온도에서 높은 소결밀도 값을 가졌으며, 품질계수 등 칩인덕터에서 중요한 요소인 전자기적 특성이 우수하게 나타났다. 또한, 습식법으로 합성된 페라이트는 분말의 초기열처리온도에 따라 최종소결 특성이 크게 변하였다. 그 밖에 습식법과 건식법으로 합성한(NiCuZn)-ferrite의 결정성, 미세구조들을 XRD, SEM, TEM을 이용하여 비교 고찰하였다.

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초미립 분말의 제조를 위한 열플라즈마 공정 (Thermal Plasma Process for Producing Ultra-fine Powders)

  • 오성민;박동화
    • 공업화학
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    • 제16권3호
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    • pp.305-311
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    • 2005
  • 열플라즈마 공정은 고온, 고활성, 초급냉 등의 탁월한 특징을 갖고 있으며, 다양한 분야에 적용되고 있다. 본 총설에서는 열플라즈마 공정의 특징과 초미립 분말의 제조를 위한 시스템의 구성을 기술한다. 여기에는 금속, 세라믹, 복합 초미립 분말이 포함되며, 공정의 개발을 위하여 요구되는 핵심기술에 대하여 논의한다. 저자 등은 열플라즈마를 이용하여 다양한 형태의 고품질 초미립 분말을 제조하는 공정의 가능성을 제시하고자 하였다.

수열반응으로 합성한 Hydroxyapatite 초미분말의 소결특성 (Sintering Behavior of Ultra-fine Hydroxyapatite Powders Synthesized by Hydrothermal Reaction)

  • 최재웅;조성원;최상홀
    • 한국세라믹학회지
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    • 제31권11호
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    • pp.1265-1270
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    • 1994
  • Ultra-fine hydroxyapatite powder were synthesized by the hydrothermal reaction at 10 atm, 3 hrs of Ca(OH)2 suspension with (NH4)2HPO4 solution, and were characterized sintering behavior. Sintered bodies of hydroxyapatite powders which synthesized by hydrothermal reaction method has less weight loss, less sintering shrinkage and superior mechanical property, and was more dense than sintered bodies of hydroxyapatite powder which synthesized by wet method. Sintered bodies were hydroxyapatite single phase. When soack in Ringer's solution for 2 weeks, hydroxyapatite powders preserved hydroxyapatite and sintered body absorbed trace of Ca2+ ion with soaked time.

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Self-Sustaining Combustion Process를 이용한 NiO/YSZ 초미세 복합분말 제조 (Preparation of NiO/YSZ Ultra-Fine Powder Composites Using Self-Sustaining Combustion Process)

  • 김선재;정충환;김경호;김영석;국일현
    • 한국세라믹학회지
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    • 제33권4호
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    • pp.411-417
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    • 1996
  • Ultrafine NiO/YSZ (Yttria Stabilized Zirconia) powders were made by using a glycine nitrate process which is used as anode material for solid oxide fuel cells. The specific surface areas of synthesized NiO/YSZ powders were examined with controlling pH of a precursor solution and the content of glycine. The binding of glycine with metal nitrates occurring in the precursor solution was analyzed by using FTIR. The characteristics of synthesized powders were examined with X-ray diffraction(XRD) Brunauer Emmett Teller with N2 absorption. scanning electron microscopy (SEM). and transmission electron microscopy (TEM). Ultrafine NiO/YSZ powders of 15-18 m2/g were obtained through GNP when the content of glycine was controlled to 1 or 2 times the stoichiometric ratio in the precursor solutions. Strongly acid precursor solution increased the specific surface area of the synthesized powders. This is suggested to be the increased binding of metal nitrates and glycine under a strong acid solution of pH=0.5 that lets glycine consist of mainly the amine group of {{{{ { NH}`_{3 } ^{+ } }}. After sintering and reducing treatment of NiO/YSZ powders synthesized by GNP the Ni/YSZ pellet showed ideal microstructure where very fine Ni particles of 3-5 ${\mu}{\textrm}{m}$ were distributed uniformly and fine pore around Ni metal particles was formed. leading to anincrease of the triple phase boundary among gas Ni and YSZ.

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초미립 WC 소재 엔드밀 공구의 성능 평가에 관한 연구 (A Study on the Performance Evaluation of End Mill Tool Fabricated by Ultra-Fine WC)

  • 김도형;우용원;이현호;김정석
    • 한국공작기계학회논문집
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    • 제16권6호
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    • pp.1-8
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    • 2007
  • The ultra-fine tungsten carbide(WC) powders have been actively used in the cemented carbides industry, because they have excellent mechanical properties such as high hardness, strength, and toughness. In this study, ultra-fine WC-Co alloys powders have been fabricated by thermochemical and thermomechanical process such as spray conversion process or high energy ball milling. The non-coated end-mill which is made of ultra-fine tungsten carbide is investigated by measuring cutting force, tool wear, tool life, and surface roughness profile according to cutting length. The machining test was conducted with high hardened workpiece and their performances are investigated in high speed cutting conditions. Also, the relationship between the machining characteristics and the Co contents are investigated under various high speed cutting conditions.

New Products for High Reliable Connections in Packaging Technology

  • Mueller, Tobias
    • 한국마이크로전자및패키징학회:학술대회논문집
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    • 한국마이크로전자및패키징학회 2006년도 ISMP 2006
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    • pp.179-212
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    • 2006
  • 1. $Welco^{(R)}$ Ultra fine solder powders are suitable for wafer bumping applications; mass production of ultra fine powders with high quality and high yield. - UFP based pastes for wafer bumping by stencil printing ($60-80{\mu}m$ pitch) are now available - Residue free solder flux was developed; meets voids specification of 20%. - F645 type 5 paste is suitable for components 01005

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Mechanical Properties and Drilling Performance of Ultra-fine Grained Cemented Carbide Produced Using Direct Carburized WC Powder

  • Okuno, Takuya;Hirose, Kazuhiro;Moriguchi, Hideki;Yamamoto, Eiji;Uchino, Katsuya;Kitagawa, Nobuyuki
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.889-890
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    • 2006
  • In recent years, PCB drills with smaller diameters less than 0.1 mm are used and thus there are growing needs for ultra-fine grained cemented carbides. However, ultra-fine WC powder usually causes extraordinary grain growth during sintering which weakens mechanical strength of ultra-fine grained cemented carbides. So we examined several kinds of WC powders to make new ultra-fine grained cemented carbides having superior performance. We found that direct carburized WC powder is very good as a WC raw material. The PCB drills made of the developed ultra-fine grained cemented carbides have higher hardness, toughness and stiffness than conventional ones.

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수열반응에 의한 Hydroxyapatite 초미분말의 제조 (Synthesis of Ultra-fine Hydroxyapatite Powders by Hydrothermal Reaction)

  • 민경소;최재웅;최상흘
    • 한국세라믹학회지
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    • 제29권12호
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    • pp.997-1003
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    • 1992
  • Ultra-fine hydroxyapatite powders were synthesized by the hydrothermal reaction of Ca(OH)2 suspension or Ca(NO3)2$.$4H2O solution with (NH4)2HPO4 solution, and the powders were characterized for each synthetic condition. Crystalline hydroxyapatite powders have average grain size of less than 50 nm. By increasing the reaction pressure, the crystallinity was improved, and the crystals were preferentially growing along c-axis. When Ca(NO3)2$.$4H2O of high solubility was used, hydroxyapatite of single phase was produced. However when Ca(OH)2 of low solubility was used more than 0.334 mol/ι, unreacted Ca(OH)2 remained. Diffraction spot patterns of transmission electron microscope show that powders synthesized by the hydrothermal reaction were composed of single crystals of hexagonal phase.

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나노크기의 ZrO2와 Graphite 분말 혼합체의 열탄소환원법에 의한 고분산 초미립 ZrC 분말의 합성 (Facile Synthesis of Highly Dispersed Ultra-fine ZrC Powders by Carbothermal Reduction Method Using Nanosized ZrO2 and Nanosized Graphite Powder Mixtures)

  • 이화준;류성수
    • 한국분말재료학회지
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    • 제20권2호
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    • pp.100-106
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    • 2013
  • Ultra-fine zirconium carbide (ZrC) powder with nano-sized primary particles was synthesized by the carbothermal reduction method by using nano-sized $ZrO_2$ and nano-sized graphite powders mixture. The synthesized ZrC powder was well dispersed after simple milling process. After heat-treatment at $1500^{\circ}C$ for 2 h under vacuum, ultra-fine ZrC powder agglomerates (average size, $4.2{\mu}m$) were facilely obtained with rounded particle shape and particle size of ~200 nm. Ultra-fine ZrC powder with an average particle size of 316 nm was obtained after ball milling process in a planetary mill for 30 minutes from the agglomerated ZrC powder.