• Title/Summary/Keyword: turning

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Design optimization of turning machine process

  • T. Jagan;S. Elizabeth Amudhini Stephen
    • Coupled systems mechanics
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    • v.13 no.3
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    • pp.219-229
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    • 2024
  • By introducing optimization algorithms into the machining process, product quality can be improved, time saved, and costs reduced. The cutting speed and feed can be handled by the turning machine. The approach of optimizing is used to manage pyrotechnics, Lawler's, greedy, bacterial colony, elephant herding, ant lion, spiral, auction, and pattern search for these ten odd ways. Ten artificial optimization methodologies were used to investigate the time and cost of a turning machine. It has been discovered how to create the optimal turning machine procedure. The best solution approach for the turning machine process problem is found, and the results are verified using ANSYS.

A Steering Wheel Angle Analysis of Old and Young Drivers in Right Turning at Intersection

  • Ryu, Tae-Beum;Min, Byung-Chan
    • Journal of the Ergonomics Society of Korea
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    • v.30 no.2
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    • pp.285-290
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    • 2011
  • Due to the ageing-related degradation in physical and cognitive abilities, the elderly have difficulty in car driving and this is related to the high rate of car accidents among them. This study investigated the kinematic characteristics of old drivers' steering in right turning at intersections by comparing with young drivers. Thirteen old(60~70) and thirteen young(20~30) drivers who participated in the experiment turned their cars right side at intersections in a driving simulator. As results, the completion time of right turning at intersection of old drivers was larger than that of young drivers. The speeds of vehicle at the beginning and ending point of the right turning area of old drivers were smaller than those of young drivers, and also the steering angle at the ending point of the turning area of the former was smaller than that of the latter. The normalized jerk of old driver's steering was significantly larger than that of young drivers. These results indicate that old drivers modify their steering movement repeatedly and take the driving strategy of avoiding risks due to their reduced physical capabilities.

The property of WC(Co 0.5%) Ultra precision turning for Glass Lens molding (Glass Lens 성형용 초경합금(Co 0.5%)의 초정밀 절삭특성)

  • Kim, Min-Jae;Lee, Jun-Key;Kim, Tae-Kyoung;Hwang, Yeon;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.41-41
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    • 2010
  • In this research, to study tungsten carbide alloy(Co 0.5%) ultra precision turning possibility that is used Glass Molding Press(GMP) using conventional (Rake angle $-25^{\circ}$) single crystal diamond bite observed machining surface condition, surface roughness($R_a$), diamond bite cutting edge after tungsten carbide alloy ultra precision turning. Suggested and designed optimum chamfer bite shape to suggest ultra precision optimum bite using Finite Element Analysis(FEM). After machining tungsten carbide alloy ultra precision turning using optimum chamfer bite and comparing with conventional bite machine result and studied optimum chamfer bite design inspection and also tungsten carbide ultra precision turning possibility for high temperature compression glass lens molding.

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Improvement of Surface Roughness by the Cutting Speed Control for Turning Operation (선삭에서 절삭 속도 제어를 통한 표면 거칠기 향상)

  • Choi, Jong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.2
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    • pp.23-30
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    • 2008
  • As a basic machining process, turning is a widely used machining process in which a single-point cutting tool removes material from the surface of a rotating material. A common method of evaluating machining performance is to measure the surface roughness. In a turning operation, it is important to select cutting conditions for achieving high cutting performance. As a rule, cutting conditions can be classified into feed rate, depth of cut and insert radius. While cutting process even though cutting conditions are optimized, the average roughness can be deterioration due to wear of the cutting tool edge. In this study, the aim is to maintain the average roughness even though the cutting condition is irregularly changing within the predictable range due to the working environment. First, the surface roughness model influenced by cutting conditions is constructed based on the experimental results in a turning operation, Second, applying the sliding mode control theory to the turning operation model which is composed of the surface roughness model and the motor transfer function, the surface roughness is closed to the desired value. Finally, the effectiveness of this approach is demonstrated through the computer simulation.

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A study on the development of CAM system for turning (선삭가공용 CAM 시스템의 개발에 관한 연구)

  • 양민양;이성찬;최종률;강성균
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.529-533
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    • 1996
  • Recently, manufacturing industries are doing their best to increase productivity and to reduce production time. One of tile efforts is to develop user-friendly and effective CAM systems. For this purpose, a CAM system for turning was developed. In the developed system. user interacts with tile CAM system using graphical user interface (GUI) and manufacturing support functions to make NC programs effectively. Manufacturing support functions include cycle decoder. interference check be ween tool and workpicce. bar turning without air cut and dynamic/wireframe simulation. In the cycle decoder. basic options are provided to novices for their convenience. and advanced options are provided to help expert to modify the program using their knowledge. Interference check has been nil issue in tile CAM system for tuning. In this paper. when a user selects a tool. interference check between selected tools and workpieces is done automatically. Moreover. remaining shapes are calculated automatically. Then, tile CAM system requests user to input all additional tool and generates NC codes to cut tile remaining shapes. In bar turning of forged raw material, air cut should be prevented for effective machining. For this purpose, a new algorithm for bar turning was developed. Dynamic and wireframe simulation was used to verify the generated NC code.

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A Study on the Classification of the Somatotype of Korean Females (실루엣에 의한 한국여성의 체형분석)

  • Nam Yun Ja;Lee Soon Won
    • Journal of the Korean Society of Clothing and Textiles
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    • v.8 no.1
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    • pp.47-56
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    • 1984
  • The purpose of this study was to classify somatotype and to investigate the 15 measurements for the clothing construction. The size of sample was 467 females between age 6 and 60. Analysis of Variance (ANOVA) was employed to analyze the 15 measurements by group and somatotype. The results of the study were as follows; 1) All the measurements were significantly different among the groups except the Vertebralis angle. 2) Concerning the upper part of the body, Standard somatotype was found more frequently in group IV. V compared with the other, Turning over somatotype in group I. II, Bending somatotype in group VI. VII. VIII. Concerning the under part of the body Standard somatotype was found more frequently in group IV. V. VI. VII. VIII. compared with the other, Forward-turning over somatotype of the lower help body and Turning over somatotype in group I. II. III. when the upper part of the body was turning over somatotype, the under part of the body was generally Turning over somatotype or Forward-turning over somatotype. When the upper part of the body was Bending somatotype, the under part of the body was commonly Forward somatotype.

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Development of Marine Turning Gear Based on Helical Planetary Reducer (헬리컬 유성감속기 기반 선박용 터닝기어 개발)

  • Kim, Kun-Woo;Lee, Jae-Wook;Jang, Jin-Seok;Choi, Chang-Young;Hong, Jong-Hae;Lee, Kang-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.10
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    • pp.36-43
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    • 2020
  • A marine turning gear is the main auxiliary machine that enables the disassembly of and maintenance on the main engines. In this study, a marine turning gear based on a helical planetary reducer was developed through analysis of a marine turning gear based on a spur planetary reducer. Nonlinear numerical analysis was performed to determine the ideal contact ratio between the sun gear and the idle gear. Based on this, the surface durability, tooth bending strength, and contact ratio were calculated. In addition, the helix direction was selected to utilize the existing bearings. Gears were manufactured based on the helical gear design values, and the turning gear was evaluated using the FTA standards of MAN Co. Ltd. As a result, a lifetime of 3,000 to 5,000 hours was verified, the maximum torque measured was 105kNm, and the efficiency was measured to be 87.4%.

A Study on the Environmental-Based Turning Characteristics of Multi-Purpose Agricultural Robots (다목적 농업 로봇의 농작업 환경 기반 선회 특성 연구)

  • Lee, Ji-Won;Kang, Minsu;Park, Huichang;Cho, Yongjun;Oh, Jangseok;Kim, Min-Gyu;Seo, Kap-Ho;Park, Min-Ro
    • The Journal of Korea Robotics Society
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    • v.16 no.4
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    • pp.319-326
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    • 2021
  • To improve the driving performance and work efficiency of the multi-purpose agricultural robot, this paper conducted a study on the turning and steering characteristics of the robot platform according to the characteristics of the working machine coupled to the multi-purpose agricultural robot considering the agricultural environment. First, the size and characteristics of the developed multi-purpose agricultural robot platform and working machine, and the targeted field farming work environment are analyzed. And based on this analysis, the problems that arise in multi-purpose robots with conventional turning methods are quantitatively presented. And to overcome this problem, an improved turning and steering method for multi-purpose agricultural robots is proposed considering the characteristics of various workstations and the agricultural working environment. Finally, by applying the proposed method, the turning characteristics of the multi-purpose agricultural robot according to the working machine are analyzed and the effectiveness of the proposed method is verified.

Turning of Hardened Materials Using the Air-oil Cooling System (에어-오일 냉각방식에 의한 고경도재료의 선삭)

  • Chung, Bo Gu;Ko, Tae Jo;Kim, Hee Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.73-81
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    • 1997
  • The hard turning process defined as a single point turning of materials harder than $H_{R}$C 58 differs from conventional turning because of hardness of the work materials and cutting toos needed in the process. In hard turning, tool life is very short, of the order of a few minutes, during which the cutting tool is subjected to the extremes of stress and temperature. In this regard, it is well known that CBN tool is proper for this process in spite of expensive cost. In this research, we studied the feasibility of the use of the low cost cutting tool such as a aTiN coated tool. To this end, a new cooling system was designed with an air-oil method for reducing tool temperature, which is based on the principle of air vortex flow. That is, the outlet temperature of the air becomes aver 20 .deg. C lower than atmosphere temperature by entering pressurized air of 5kgf/c $m^{2}$ into the inlet. This cooled air ejected to the top of the cutting tool lowered tool temperature, which reduced the wear of a TiN coated tool by the 30% of CBN tool life with respect to the same cutting length.h.

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Changes in Quality Parameters of Tomatoes Harvested at Different Mature Stages during Storage (수확시의 숙도에 따른 저온저장 중 토마토의 품질인자의 변화)

  • Choi, Jeong Hee;Jeong, Moon Cheol;Kim, Dongman
    • Food Science and Preservation
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    • v.20 no.2
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    • pp.151-157
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    • 2013
  • This study was conducted to investigate the effect of mature stages on quality of Rafito tomatoes (Lycopersicon esculentum Mill.) during storage at low temperature. Tomatoes grown in greenhouse were harvested at three different mature stages (turning, pink, and red), packaged with a 30-${\mu}m$-thick polyethylene film, and then stored at 5 and $10^{\circ}C$, respectively. The changes in firmness, soluble solids content (SSC), titratable acidity (TA), colour, lycopene content, decay, and chilling injury were measured on a weekly basis. After three weeks of storage, chilling injury and decay were found to have individually occurred at 5 and $10^{\circ}C$, respectively. As there was little change in quality at $5^{\circ}C$, it was concluded that red tomatoes could maintain their good quality for two weeks. The normal postharvest ripening was inhibited in the turning and pink tomatoes during storage at $5^{\circ}C$. The turning and pink tomatoes showed improved quality after two-week storage at $10^{\circ}C$. In particular, the turning fruits showed the highest firmness throughout the storage period. Furthermore, the red colour, SSC/TA, and lycopene content of the turning fruits reached the same levels as with the red fruits after two-week storage at $10^{\circ}C$. These results suggest that red tomatoes should be stored at $5^{\circ}C$ to inhibit decay, and that the optimum temperature for early-harvested tomato (turning and pink) is $10^{\circ}C$ for the ripening process after harvest.