• 제목/요약/키워드: tungsten carbide (WC-Co)

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Oxidation Behavior of WC-TiC-TaC Binderless Cemented Carbide under Low Partial Pressure of Oxygen

  • Uchiyama, Yasuo;Ueno, Shuji;Sano, Hideaki;Tanaka, Hiroki;Nakahara, Kenji;Sakaguchi, Shigeya;Nakano, Osamu
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.355-356
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    • 2006
  • WC-TiC-TaC binderless cemented carbide was oxidized under low partial pressure of oxygen (50ppm) at 873K for 1 to 20 h. Surface roughness was measured using atomic force microscope, and effect of TiC amount on oxidation behavior of the carbide was investigated. WC phase was oxidized more easily than WC-TiC-TaC solid solution phase. With an increase in TiC amount, WC-TiC-TaC phase increased and the oxidation resistance of the carbide increased.

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초경소재 선정을 위한 고속가공의 엔드밀 성능 평가 (Performance Evaluation on the Endmill of High Speed Machining for Selection of Tungsten Carbide (WC-Co) Material)

  • 권동희;김정석;김민욱;정영근;강명창
    • 한국분말재료학회지
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    • 제15권5호
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    • pp.359-364
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    • 2008
  • To satisfy the demand of higher cutting performance, mechanical properties with tungsten carbide (WC-Co) tool materials were investigated. Hardness and transverse rupture strength with WC grain size, Co content and density were measured. Compared to H, K, and S manufacture maker as tungsten carbide (WC-Co) tool materials were used for high-speed machining of end-milling operation. The three tungsten carbide (WC-Co) tool materials were evaluated by cutting of STD 11 cold-worked die steel (HRC25) under high-speed cutting condition. Also, tool life was obtained from measuring flank wear by CCD wear measuring system. Tool dynamometer was used to measure cutting force. The cutting force and tool wear are discussed along with tool material characteristics. Consequently, the end-mill of K, H manufacture maker showed higher wear-resistance due to its higher hardness, while the S maker endmill tool showed better performance for high metal removal.

다이아몬드 연마재 입도가 초경 습식신선 다이스 수명에 미치는 영향 (The Influence of Diamond Abrasive Size on the Life of Tungsten Carbide Wet Drawing Dies)

  • 이상곤;김민안;고대철;김병민
    • 소성∙가공
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    • 제15권7호
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    • pp.518-523
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    • 2006
  • Wet wire drawing of brass coated steel wire, used for tire reinforcement, is realized with Tungsten Carbide(WC) dies sintered with a cobalt(Co) binder. Dies wear represents an important limitation to the production process and cost savings. Several parameters, such as Co content, WC grain size of tungsten carbide, sintering conditions, and so on, affect on the wear of the drawing die. In this study, the effect of the diamond abrasive particle size on the life of the WC centered dies of the wet wire drawing was investigated. Wet wire drawing experiments were carried out on a wet wire drawing machine. From the experiments, the dies life, dies fracture, wire surface roughness, and wire breaks were investigated. From the results, it was found that the wear of the WC dies increased with the increase in the diamond abrasive particle size.

텅스텐염의 액상법을 통한 초미립 WC-Co 분말의 합성 (Synthesis of Nano-sized Tungsten Carbide - Cobalt Powder by Liquid Phase Method of Tungstate)

  • 김종훈;박용호;하국현
    • 한국분말재료학회지
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    • 제18권4호
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    • pp.332-339
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    • 2011
  • Cemented tungsten carbide has been used in cutting tools and die materials, and is an important industrial material. When the particle size is reduced to ultrafine, the hardness and other mechanical properties are improved remarkably. Ultrafine cemented carbide with high toughness and hardness is now widely used. The objective of this study is synthesis of nanostructured WC-Co powders by liquid phase method of tungstate. The precursor powders were obtained by freezen-drying of aqueous solution of soluble salts, such as ammonium metatungstate, cobalt nitrate. the final compositions were WC-10Co. In the case of liquid phase method, it can be observed synthesis of WC-10Co. The properties of powder produced at various temperature, were estimated from the SEM, BET and C/S analyser.

Unified Molding and Simulation for Nano-structured Tungsten Carbide

  • Park, Seong-Jin;Johnson, John L.;German, Randall M.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.362-363
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    • 2006
  • Nano-structured tungsten carbide compacts with cobalt matrices (WC-Co) offer new opportunities for achieving superior hardness and toughness combinations. A unified modeling and simulation tool has been developed to produce maps of sintering pathways from nanocrystalline WC powder to sintered nano-structured WC-Co compacts. This tool includes (1) die compaction, (2) grain growth, (3) densification, (4) sensitivity analysis, and (5) optimization. All material parameters were obtained by curve fitting based on results with two WC-Co powders. Critical processing parameters are determined based on sensitivity analysis and are optimized to minimize grain size with high density.

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PCD 초경 복합 원형 톱 개발과 공구마모 비교 (Development of Polycrystalline Diamond Tungsten Carbide Combination Circular Saw and Comparison of Tool Wear)

  • 주창민;박윤옥;김수진
    • 한국기계가공학회지
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    • 제20권9호
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    • pp.48-56
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    • 2021
  • Tungsten carbide (WC) circular saws have been widely used to cut plywood. Recently, expensive polycrystalline diamond (PCD) were adopted to extend the tool life of circular saws. This study developed a PCD-WC combination circular saw and compared its performance with that of existing WC and PCD saws. Flank wear of WC saw blades and edge chipping of rectangular PCD was observed during the experiments. The PCD-WC saw replaced half of the chamfered teeth with PCD and applied tough WC for all rectangular teeth. In the experiments, edge chipping was not observed in rectangular WC teeth and the flank wear of chamfered teeth was decreased compared with that of conventional circular saws.

화학기상응축법에 의한 나노구조 텅스텐카바이드 분말의 제조와 미세구조 변화 (Synthesis and Microstructural Changes of Nanostructured Tungsten Carbide Powder by Chemical Vapor Condensation Process)

  • 김병기;김진천;하국현;최철진
    • 한국분말재료학회지
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    • 제9권3호
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    • pp.174-181
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    • 2002
  • Nanosized tungsten carbide powders were synthesized by the chemical vapor condensation(CVC) process using the pyrolysis of tungsten hexacarbonyl($W(CO)_6$). The effect of CVC parameters on the formation and the microstructural change of as-prepared powders were studied by XRD, BET and TEM. The loosely agglomerated nanosized tungsten-carbide($WC_{1-x}$) particles having the smooth rounded tetragonal shape could be obtained below $1000^{\circ}C$ in argon and air atmosphere respectively. The grain size of powders was decreased from 53 nm to 28 nm with increasing reaction temperature. The increase of particle size with reaction temperature represented that the condensation of precursor vapor dominated the powder formation in CVC reactor. The powder prepared at $1000^{\circ}C$ was consisted of the pure W and cubic tungsten-carbide ($WC_{1-x}$), and their surfaces had irregular shape because the pure W was formed on the $WC_{1-x}$ powders. The $WC_{1-x}$ and W powders having the average particles size of about 5 nm were produced in vacuum.

WC/Co 초경 스크랩 산화물의 고체탄소에 의한 환원/침탄 (Carbothermal Reduction of Oxide Powder Prepared from Waste WC/Co Hardmetal by Solid Carbon)

  • 이길근;하국현
    • 한국분말재료학회지
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    • 제12권2호
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    • pp.112-116
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    • 2005
  • In the present study, the focus is on the analysis of carbothermal reduction of oxide powder prepared from waste WC/Co hardmetal by solid carbon under a stream of argon for the recycling of the WC/Co hard-metal. The oxide powder was prepared by the combination of the oxidation and crushing processes using the waste $WC-8 wt.\%Co$ hardmetal as the raw material. This oxide powder was mixed with carbon black, and then this mixture was carbothermally reduced under a flowing argon atmosphere. The changes in the phase structure and gases discharge of the mixture during carbothermal reduction was analysed using XRD and gas analyzer. The oxide powder prepared from waste $WC-8wt.\%Co$ hardmetal has a mixture of $WO_{3} and CoWO_{4}$. This oxide powder reduced at about $850^{\circ}C$, formed tungsten carbides at about $950^{\circ}C$, and then fully transformed to a mixed state of tungsten carbide (WC) and cobalt at about $1100^{\circ}C$ by solid carbon under a stream of argon. The WC/Co composite powder synthesized at $1000^{\circ}C$ for 6 hours from oxide powder of waste $WC-8wt.\%Co$ hardmetal has an average particle size of $0.3 {\mu}m$.

소결조제 변화에 따른 텅스텐카바이드 소결체 특성평가 (Property Evaluation of Tungsten-Carbide Hard Materials as a Function of Binder)

  • 김주훈;오익현;이정한;홍성길;박현국
    • 한국분말재료학회지
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    • 제26권2호
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    • pp.132-137
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    • 2019
  • Tungsten carbide (WC) hard materials are used in various industries and possess a superior hardness compared to other hard materials. They have particularly high melting points, high strength, and abrasion resistance. Accordingly, tungsten carbide hard materials are used for wear-resistant tools, cutting tools, machining tools, and other tooling materials. In this study, the WC-5wt.%Co, Fe, Ni hard materials are densified using the horizontal ball milled WC-Co, WC-Fe, and WC-Ni powders by a spark plasma sintering process. The WC-5Co, WC-5Fe, and WC-5Ni hard materials are almost completely densified with a relative density of up to 99.6% after simultaneous application of a pressure of 60 MPa and an electric current for about 15 min without any significant change in the grain size. The average grain size of WC-5Co, WC-5Fe, and WC-5Ni that was produced through SPS was about 0.421, 0.779, and $0.429{\mu}m$, respectively. The hardness and fracture toughness of the dense WC-5Co, WC-5Fe, WC-5Ni hard materials were also investigated.

특허(特許)와 논문(論文)으로 본 텅스텐카바이드(WC) 재활용(再活用) 기술(技術) 동향(動向) (Trend on the Recycling Technologies for the used Tungsten Carbide(WC) by the Patent and Paper Analysis)

  • 정진기;이재천;박상우;강경석
    • 자원리싸이클링
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    • 제21권1호
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    • pp.82-92
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    • 2012
  • 텅스텐카바이드는 금속절단 공구, 드릴의 날, 광산공구, 군사무기 재료, 화학원료, 촉매, 내마모성재료, 제트엔진 터빈 블레이드 등 다양한 용도로 사용된다. 요즘 경제적인 측면과 효율적인의 측면에서 텅스텐카바이드 재활용 기술이 넓게 연구되었다. 이 논문에서는 텅스텐카바이드 재활용 기술에 대하여 1969년부터 2011년까지 공개/등록된 미국, 일본, 유럽, 한국의 특허와 SCI급 논문을 조사하였다. 키워드를 이용하여 조사하였고 필터링 하여 특허와 논문을 수집하여 연도별, 국가별, 기관별, 기술별로 분석하였다.