• Title/Summary/Keyword: tube inspection

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Inspection of Heat Exchanger Tubing Defects with Ultrasonic Guided Waves (유도초음파를 이용한 열 교환기 튜브 결함 탐상)

  • Shin, Hyeon-Jae;Rose, Joseph L.;Song, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.1-9
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    • 2000
  • This study shows the defect detection and sizing capability of ultrasonic guided waves in the nondestructive inspection of heat exchanger and steam generator tubing. Phase and group velocity dispersion curves for the longitudinal and flexural modes of a sample Inconel tube were presented for the theoretical analysis. EDM(Electric Discharge Machining) wears in tubing under a tube support plate and circumferential laser notches in tubing were detected by an axisymmetric and a non-axisymmetric transducer set up, respectively. EDM wears were detected with L(0, 2), L(0, 3) and L(0, 4) modes and among them L(0, 4) mode was found to be the most sensitive. It was also found that the flexural modes around L(0, 1) mode could be used for the detection and sizing of laser notches in the tubing.

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Development of an intelligent and integrated system for automatic inspection of steam-generator tubes in nuclear power plant (원전 증기 발생기 전열관 검사 자동화를 위한 지능형 통합 시스템 개발)

  • Kang, Soon-Ju;Choi, Yoo-Rark;Choe, Seong-Su;Woo, Hee-Gon
    • Journal of Institute of Control, Robotics and Systems
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    • v.2 no.3
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    • pp.236-241
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    • 1996
  • This paper presents a new eddy current testing system for inspecting tubes of steam generator in nuclear power plant. The proposed system adopted embedded expert system concept to automate tasks of the inspection such as inspection planning and flaw signal interpretation, and integrated all the tasks into a client/server type computing architecture using database management system. Therefore, human factor errors occurred during inspection could be minimized and the inspection data could be transferred in real-time. As a result, we can increase the level of inspection confidence and the productivity of a personal inspector. A prototype of the proposed system has been developed for 5 years and the test operation has been performed in domestic nuclear power plants.

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A Study on the Development of Ultrasonic Scanning Device for the Inspection and Evaluation of Creep Damage of HK - 40 Reformer Tube Welded Zone (HK-40 고온반응관 용접부의 Creep손상 진단기법 및 자동 초음파탐상장치의 개발에 관한 연구)

  • Cho, K.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.1
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    • pp.98-105
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    • 1989
  • Detection of creep damages in centrifugally cast HK-40 reformer furnace catalyst tube is a common problem for the safety and scheduled operation of chemical plants. This study was focused on the development of an automatic ultrasonic scanning device with which the creep damage of welded zone of HK-40 reformer tubes is detected and evaluated.

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Evaluation on diagnostic efficiency of the standard tube agglutination test for bovine brucellosis (소 브루셀라병 표준시험관응집반응법 진단효율 평가)

  • Sung, So-Ra;Kim, Ji-Yeon;Her, Moon;Lee, Kichan;Gu, Jeong-Hui;Kang, Sung-Il;Lee, Hyang-Keun;Kim, Suk-Mi;Jung, Suk-Chan
    • Korean Journal of Veterinary Service
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    • v.35 no.4
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    • pp.269-273
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    • 2012
  • A confirmatory serological test, the standard tube agglutination test (STAT) is evaluated for the diagnostic efficiency in brucellosis Korea. A total of 345 bovine samples were collected from regional veterinary branch under national brucellosis monitoring program from January 2010 to June 2012 in Korea. These samples were diagnosed as suspected serum and brucellosis positive by the Rose Bengal test (RBT) and the STAT, respectively. The STAT was compared and evaluated with three serological test such as the indirect-enzyme linked immunosorbent assay (I-ELISA), competitive-enzyme linked immunosorbent assay (C-ELISA) and fluorescence polarisation assay (FPA) prescribed for international trade by OIE. Among the 345 bovine serum samples, 302 (87.5%) were diagnosed as positive in the STAT, while 215 (62.3%), 223 (64.6%) and 194 (56.2%) serum samples were diagnosed as positive for brucellosis in the I-ELISA, C-ELISA and FPA, respectively. The STAT showed quite high positive results as compared with three prescribed tests of OIE. FPA, I-ELISA and C-ELISA have shown 60.6%, 64.9% and 67.2% correlation, respectively as compared to the STAT. However correlations of three prescribed tests ranged high 84.1~97.7%. Especially, correlation between I-ELISA and C-ELISA is quite high, 97.7%. These results suggest that the STAT has shown many false-positive reactions. Therefore, additional serological test, such as ELISAs and FPA, would be necessary to adopt as a confirmatory test in the national surveillance program of bovine brucellosis in Korea.

Tube Plugging Criteria for the Non-Regenerative Heat Exchanger in the Steam Generator Blowdown System of Nuclear Power Plant (증기발생기 취출수계통 비재생열교환기 전열관 관막음 기준 설정)

  • Kim, Hyeong-Nam;Choe, Seong-Nam;Yu, Hyeon-Ju;Choe, Jin-Hyeok
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.38-40
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    • 2006
  • Nuclear power plants are urged to reduce operating and maintaining costs to remain competitive as well as to increase the safety preventing the radioactive material to the atmosphere. To reduce the cost and to increase the safety, the inspection of balance-of-plant heat exchanger becomes important. However, there are some problems for plugging the heat exchanger tubes since the criterion and its basis are not clearly described. The codes and standards related to show the tube plugging criteria may not exist currently. In this paper, a method to establish the tube plugging criteria of BOP heat exchangers is introduced and the tube plugging criteria for the non-regenerative heat exchanger in the steam generator blow-down system of nuclear power plant. This method relies on the similar method used to establish the plugging criteria for the steam generator tubes.

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Vertical Space Analysis for Gradient Radiating Steel-tube Radiographic Image (경사조사(傾斜照射) 강판튜브 방사선 관측영상의 수직 방향 공간분석)

  • Hwang, Jung-Won;Hwang, Jae-Ho
    • Proceedings of the KIEE Conference
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    • 2007.04a
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    • pp.29-31
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    • 2007
  • In this paper we propose an directional analytic approach in image data space for X-ray image which is detected from the X-ray projection system. Such a radiographic nondestructive testing has long been used for steel-tube inspection and weld monitoring. The welded area and thickness of steel-tube are detected from gradient radiating mechanism based on the evaluation of biased X-ray source position. The welded area is an ellipse type on low contrast X-ray image including noise. Noise originates from most of elements of the system. such as shielding CCD camera, imaging screen, X-ray source, inspected object, electronic circuits and etc.. Projection incorrectness and noise influence on imaging quality is to be represented by vertical pixels' distribution. Space analysis due to vertical direction also shows the segmental possibility between regions by visual edge evaluation.

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Regional Image Noise Analysis for Steel-tube X-ray Image (강판튜브 엑스선 영상의 영역별 영상잡음 특성분석)

  • Hwang, Jung-Won;Hwang, Jae-Ho
    • Proceedings of the KIEE Conference
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    • 2007.04a
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    • pp.32-34
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    • 2007
  • The X-ray projection system has long been used for steel-tube inspection and weld monitoring. The thickness of tubes and welded areas is based on the evaluation of radiographic shadow projections. The traditional tangential measurement estimates the distance of border lines of the projected wall shadows of a tube onto a radiographic image detector. The detected image in which although there is a variety of noise may be sectioned into several partitions according to its specific blocks. Imaging noise originates from most of elements of the system, such as shielding CCD camera, imaging screen, X-ray source, inspected object, electronic circuits and etc. The tangential projection incorrectness and noise influence on imaging quality. In this paper we first sectionalize the X-ray image on the basis of vertical contrast difference. And next functional and statistic analysis are carried on at each region. Geometrical distance and unsharpness of the edge caused by visual evaluation uncertainties are also discussed.

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Application of Thin-Walled Tubes Using Guided Wave (유도초음파를 이용한 대구경 배관 적용에 관한 연구)

  • Park, S.K.;Lee, Y.H.
    • Journal of Power System Engineering
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    • v.12 no.1
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    • pp.58-65
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    • 2008
  • A method to test thin-walled tubes by guided ultrasonic wave is reported. The principle is that applicate two types of axially symmetric ultrasonic tube modes and "longitudinal" modes with particle displacement, which is coupled in axial and radial directions for transverse failures and torsional modes, oscillating in the circumferential direction only, for longitudinal failures. Both types of modes propagate along the tube in the axial direction. Therefore, a pulse-echo technique is possible. The pulses are excited and received at one end of the tube without contact electro-dynamic transducers. As soon as the tubes is put into a transducer coil at one end, the test of the whole tube can be accomplished in a few milliseconds. It is not necessary to rotate and transport the tubes during the test.

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Design of Remote Field Eddy Current Sensor for Water-Wall Tube Inspection using Simulation (시뮬레이션을 활용한 유동층보일러 수냉벽튜브 검사용 원격장 와전류 탐상 센서 설계)

  • Gil, Doo Song;Kwon, Chan Wool;Cho, Yong-Sang;Kim, Hak-Joon
    • KEPCO Journal on Electric Power and Energy
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    • v.5 no.1
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    • pp.33-38
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    • 2019
  • Thermal power generation accounts for the highest percentage of domestic power generation, among which coal-fired boiler generation accounts for the highest percentage. Coal boilers generate harmful substances and fine dust during coal combustion and have a serious effect on air pollution. So, fluidized-bed boilers have been introduced as eco-friendly coal boilers. It uses a fluid medium which affect the combustion temperature of coal. Because of it fluidized-bed boilers emit less pollutants than original one. Water-wall tubes play an important role in this fluidized bed boiler. Due to the fluid medium, the wall damage is more severe than the existing boiler. However, there is no quantitative maintenance technique in Korea yet. Remote field eddy current testing is a non-destructive evaluation technique that is often used for inspection of inner and outer wall of tube. it can inspect with non-contact and high speed. However, it is an inspection that proceeds from inside the pipe, and the water-wall tube is not able to enter the interior. In this study, we designed and simulated an external remote field eddy current sensor suitable for water-wall tube of a fluidized - bed boiler using simulations. By obtaining a signal similar to the existing remote field eddy current test, the criteria for the external remote field eddy current sensor design can be presented.

Development of Steam-Generator UT System and Experimental Verification (증기발생기 전열관 확관부의 초음파 검사장치 및 적용기술개발)

  • Park, Jae-Seok;Hong, Soon-Sin;Park, Chi-Seung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.5
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    • pp.442-448
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    • 2007
  • The ultrasonic inspection system for the expansion/transition area of steam generator tube was successfully developed. Variety of artificial flaw and real track specimen was tested using the UT system to verify the performance of the system. All artificial flaws of which through-wall depth larger than 10% was clearly detected by UT system. Measurement results of through-wall depth of flaws larger than 20% had good linearity and reproducibility with 3.27 of standard deviation. Results of real crack specimen test suggested that the detection limit of real crack strongly depends on the track morphology. A potential for measurement of PRL(percentage of remaining ligament) was recognized by the real crack specimen test.