• Title/Summary/Keyword: tube inspection

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An automatic motorized feeder pipe inspection robot (자율 주행형 급수 배관 검사)

  • Choi, Chang-Hwan;Jeon, Pung-Woo;Choi, Yong-Je;Jeong, Seung-Ho;Kim, Seung-Ho
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.816-821
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    • 2004
  • The outlet feeder pipe thinning in a PHWR (Pressured Heavy Water Reactor) is caused by high pressure steam flow inside the pipe, which is a well known degradation mechanism called FAC (Flow Assisted Corrosion). In order to monitor the degradation, the thickness of the outlet bends closed to the exit of the pressure tube should be measured and analyzed at every official overhaul. This paper develops an automatic feeder pipe inspection system that can minimize the irradiation dose by automating the measurement process. The robot can move by itself on the feeder pipe by using an inch worm mechanism, which is constructed by two gripper bodies that can fix their body on the pipe and one extendable and retractable body connected the two gripper bodies to move forward and backward.

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Development of Automated Display Image Characteristic Inspection System of Braun Tube(CRT) (브라운관의 화상계측 자동화 시스템 개발)

  • 유우식;장성호;이도경
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.35
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    • pp.1-8
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    • 1995
  • Automatic inspection system software for display image characteristic of CRT is developed. There are two major contributions of this software development. One is that the data from measuring equipments which was usually collected manually is automatically collected through RS-232C port and is saved in computer, then, trend analysis graph and final reports are generated. The other is that evauation of characteristic of electron gun was automatically processed by CCD camera and image processing technique. The system is developed under MS-Windows environment utilizing Borland C++4.0 Compiler and DT 3852-8 image processor board. This system can save the time and man power to measure and to anayze the image characteristics relative to current method.

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X-RAY Inspection for PCB/SMT & Electronics Components Latest Development

  • Maur Friendhelm W.
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2004.02a
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    • pp.17-25
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    • 2004
  • During the past few years, advances have been made in both in X-ray tube and detector technologies. The field of microfocus radioscopy has been established as an important testing process and has expanded into many new industrial applications that require quality control or process optimization. The first nanofocus and multifocus X-ray systems have become available with a focal spot of .5 micron. In the existing range of microfocus X-ray tubes, further improvements have been achieved as well, such as increased long term stability of intensity position constancy. Software, image processing and manipulation techniques have all progressed as well, allowing X-ray to become a formidable non-destructive inspection method for manufacturers in virtually every industry, especially those involved with Electronic Packaging and SMT.

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A Study on Electrical Characteristics for Coil Winding Number Changes of Eddy Current Bobbin Coil for Steam Generator Tubes in NPPs (원전 증기발생기 전열관 와전류검사용 보빈코일의 권선 수 변화에 대한 전기적 특성 연구)

  • Nam, Min-Woo;Kim, Cheol-Gi
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.1
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    • pp.64-70
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    • 2012
  • Two kinds of eddy current probes are mainly used to perform the steam generator tube integrity assesment in NPPs. The first one is the bobbin probe using for inspection of volumetric defect like a fretting wear. The second one is the rotating probe using for inspection of non-volumetric defect like a crack. The eddy current probe is one of the essential components which consist of the whole eddy current examination system, and provides a decisive data for the tube integrity in accordance with acceptance criteria described in specific procedures. The design of ECT probe is especially important to improve examination results because the quality of acquired ECT data is depended on the probe design characteristics, such as coil geometry, electrical properties, operation frequency. In this study, it is analyzed that the coil winding number of differential bobbin probe affects the electrical properties of the probe. Eddy current bobbin probes for the steam generator tubes in NPPs are designed and fabricated according to the results. Experiment shows that the change in coil winding number has much effects on the optimum inspection frequency determined by the tube geometry and material. Therefore, the coil winding number in bobbin probe is very important in the probe design. In this study, a basis of the coil winding number for the eddy current bobbin probe design for steam generator tubes in NPPs is established.

Development of Dual Energy Radiation Detector (이중 에너지 방사선 검출기 개발)

  • Yeo, Hwa-Yeon
    • Journal of the Korean Society of Radiology
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    • v.4 no.3
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    • pp.5-11
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    • 2010
  • In this paper, we are suggested development of dual-mode detector for dual-energy digital radiography. Design of dual-energy radiography module for commercial BIS (Baggage Inspection System) is used in the spectrum of the X-ray generator and detector for dual-mode features and radiological characteristics were analyzed. BIS suggestl on the image detector module being used to target X-ray tube to simulate X-ray spectrum and simulated spectrum to offer through the new radiographic characteristics of the detector modules were investigated. Using X-ray experiments with an increase in the thickness of the copper filter low energy detector (LED) and high-energy detector (HED) as the difference between the output signal increases. HED, especially in the size of the output signal decreases with increasing thickness of the copper filter was found.

The Implementation of Inspection Information Tube Happing Program for Nuclear Power Plant Facility (원전 설비 검사정보 세관 Mapping프로그램 구현)

  • 신진호;송재주;이봉재
    • Proceedings of the Korean Information Science Society Conference
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    • 2001.10b
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    • pp.238-240
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    • 2001
  • 원자력발전소에서는 기기, 배관 및 각종 지지구조물 등 설비에 대하여 시간의 경과에 따른 취약화 정도를 측정하기 위하여 대략 15개월을 주기로 호기별 비파괴검사로 감시 및 평가하는 가동중검사를 실시한다. 증기발생기, 주복수기와 같은 세관으로 구성된 설비는 와전류탐상검사를 수행하여 신호데이터를 취득하고 건전성 여부를 평가한 다음 그 결과를 Optical Disk에 신호데이터와 함께 저장한다. 본 논문에서는 저장된 방대한 양의 검사 결과 파일을 추출하여 데이터베이스로 구축하고, 행열 수량, 모양, 방향 및 열번호 부여방법이 상이한 다양한 배열 형태의 세관 Map을 편집하여 사용자 요구에 따라 검사정보를 색상 Tube로 Mapping 처리하여 세관의 상태, 검사이력, 결함성장률 및 변화추이 분석을 시각적으로 파악할 수 프로그램 구현 사례를 소개한다.

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Detectability and Sizing Ability of Rotating Pancake Coil Technique for Cracks in Steam Generator Tubes

  • Y. M. Cheong;K. W. Kang;Lee, Y. S.;T. E. Chung
    • Nuclear Engineering and Technology
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    • v.30 no.4
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    • pp.377-385
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    • 1998
  • Many nuclear power plants have experienced unscheduled shutdown due to the leakage of steam generator tubes. The leakages are normally due to the crack, possibly stress corrosion cracking (SCC) near the tube expansion at the top of tubesheet or at the tangential point of the row-1 U-bend region. The conventional eddy current technique, which makes use of a differential bobbin coil, has been found to be inadequate for the early detection of SCC. During the in-service inspection, therefore, it is a general practice that the rotating pancake coil (RPC) is used for detecting the cracks. Even in using RPC, however, it is difficult to determine the depth of the cracks quantitatively. This paper attempts to determine the detectability and sizing ability of RPC technique for axial or circumferential cracks at the tube expansion region. The simulated cracks with various dimensions were fabricated by electro-discharge machining (EDM) method. Experimental results are discussed with theoretical calculations.

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Prediction and Analysis of Bobbin ECT Signals generated by Tube Defects near Support Plate (지지대 부근의 전열관 결함으로 인해 발생되는 보빈 와전류신호의 예측 및 분석)

  • Shin, Young-Kil;Lee, Yun-Tai
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.942-944
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    • 2005
  • In this study, eddy current signals from various anomalous defects in the heat exchanger tube are predicted af their signal slope characteristics no analyzed. The signal changes due to frequency increase are also observed. Based in the accumulated knowledge, the analysis of superimposed signal is attempted which includes the effects of support plate. Both differential and absolute bobbin probe signals are analyzed. For the prediction of signals, axisymmetric finite element modeling is used and this leads us to the utilization of slope angle analysis of the signal. Results show that differential signals are useful to locate the position of defect under the support plate and absolute signals no easy to predict and analyze even though they no superimposed signals. Combined use of these two types of signals will accomplish a reliable inspection.

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Foreign Detection Based on Wavelet Transform Algorithm with Image Analysis Mechanism in the Inner Wall of the Tube

  • Zhu, Jinlong;Yu, Fanhua;Sun, Mingyu;Zhao, Dong;Geng, Qingtian
    • Journal of Information Processing Systems
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    • v.15 no.1
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    • pp.34-46
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    • 2019
  • A method for detecting foreign substances in mould based on scatter grams was presented to protect moulds automatically during moulding production. This paper proposes a wavelet transform foreign detection method based on Monte Carlo analysis mechanism to identify foreign objects in the tube. We use the Monte Carlo method to evaluate the image, and obtain the width of the confidence interval by the deviation statistical gray histogram to divide the image type. In order to stabilize the performance of the algorithm, the high-frequency image and the low-frequency image are respectively drawn. By analyzing the position distribution of the pixel gray in the two images, the suspected foreign object region is obtained. The experiments demonstrate the effectiveness of our approach by evaluating the labeled data.

Comparative Reliability of Nondestructive Testing for Weld: Water Wall Tube in Thermal Power Plant Boiler Case Study (용접부 비파괴 검사의 신뢰성 비교: 화력 발전소의 보일러 수냉벽 배관 사례연구)

  • Choi, Chang Deok;Lim, Ik Sung
    • Journal of Applied Reliability
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    • v.18 no.3
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    • pp.240-249
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    • 2018
  • Purpose: The purpose of this research is to find which technique, between the PAUT (Phased array ultrasonic test) that has been used widely in practice and RT (Radiographic test) that was used widely in the past, has the higher reliability as a non-destructive testing of welding points in water wall tubes. Methods: To evaluated the reliability of non-destructive testing, eleven test pieces that were fabricated intentionally, which have the most frequently occurred defect types in water wall tubes and then both the PAUT and RT were performed on those eleven test pieces to compare their reliability. Results: The differences of type of defect, length are occurred due to the characteristics of nondestructive testing. The RT could not detect the lack of fusion defect type in specimen #4 and #8 while PAUT could not detect the lateral crack and 1 mm size small porosity in specimen #11. Conclusion: It is concluded that applying both the RT and PAUT result the best reliability rather than applying only one test method, if it is possible, in nondestructive testing of weld water wall tube in thermal power plant boiler case.