• Title/Summary/Keyword: treatment optimization

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Wear Problem Improvement Manufacture Technology of Ignitor Tip Component Using 3D Printing Technology (발전소 점화자 팁 부품의 마모 문제 해결을 위한 3D 프린팅 기술을 이용한 부품 제조기술개발)

  • Lee, Hye-Jin;Yeon, Simo;Son, Yong;Lee, Nak-Kyu
    • Journal of Institute of Convergence Technology
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    • v.6 no.2
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    • pp.35-40
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    • 2016
  • Ignitor tip is a component of burner to start the burning process in power plant. This is used to ignite the coal to a constant operating state by fuel mixed with air and kerosene. This component is composed of three components so that air and kerosene are mixed in the proper ratio and injected uniformly. Because the parts with the designed shape are manufactured in the machining process, they have to be made of three parts. These parts are designed to have various functions in each part. The mixing part mixes the supplied air and kerosene through the six holes and sends it to the injecting part at the proper ratio. The inject part injects mixed fuel, which is led to have a constant rotational direction in the connecting part, to the burner. And the connecting plate that the mixed fuel could rotate and spray is assembled so that the flame can be injected uniformly. But this part causes problems that are worn by vibration and rotation because it is mechanically assembled between the mixing part and the inject part. In this study, 3D printing method is used to integrate a connecting plate and an inject part to solve this wear problem. The 3D printing method could make this integrated part because the process is carried out layer by layer using a metal powder material. The part manufactured by 3D printing process should perform the post process such as support removal and surface treatment. However, while performing the 3D printing process, the material properties of the metal powders are changed by the laser sintering process. This change in material properties makes the post process difficult. In consideration of these variables, we have studied the optimization of manufacturing process using 3D printing method.

A study on the optimization of Ion Exchange Resin operating conditions for removal of KCl from CKD extract (CKD 추출액내 KCl 제거를 위한 이온교환수지 조업조건 최적화 연구)

  • Jang, Younghee;Lee, Ye Hwan;Kim, Jiyu;Park, Il Gun;Lee, Ju-Yeol;Park, Byung Hyun;Kim, Seong-Cheol;Lee, Sang Moon;Kim, Sung Su
    • Journal of the Korean Applied Science and Technology
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    • v.36 no.4
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    • pp.1088-1095
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    • 2019
  • The CKD extract is wastewater from which KCl in CKD has been removed to reuse CKD as a cement raw material, and tried to reuse no extracts due to problems such as wastewater treatment facility expansion. As a result of removing KCl by the ion exchange method, the pH of the extract after ion exchange decreased from 12.7 to less than pH 2, and it was confirmed that H+ of the cation exchange resin was dissolved in the extract through ion exchange. In addition, the selectivity of the ion exchange was removed in the order of Ca2+, K+, it was determined that the increase in the contact time to remove the K+ ions. The batch system had a contact time of 6 times or more, compared to the continuous system, and showed 4 times of K+ removal efficiency and 7 times of Cl- removal efficiency. It was showed by analyzing the pH of the extract that more H+ of the cation exchange resin was extracted than OH- of anion exchange resin as the pH of the extract was changed.

Evaluation of the Effect of Flocculator Rotation Direction in Floccualation Basin on Hydrodynamic Behavior using CFD (CFD를 이용한 플록큐레이터 회전방향에 따른 플록형성지 유동 평가)

  • Cho, Young-Man;Yoo, Soo-Jeon;Roh, Jae-Soon;Kim, taek-Jun;Kim, Chang-Won
    • Journal of Korean Society of Environmental Engineers
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    • v.31 no.5
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    • pp.364-370
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    • 2009
  • With time, the stable management of turbidity is becoming more important in the water treatment process. So optimization of flocculation is important for the improvement of the sedimentation efficiency. we evaluated the hydrodynamic behavior in the rotation direction (clock-wise, counterclock-wise) of the flocculator in the flocculation basin using Computational Fluid Dynamics (CFD). The results of the CFD simulation, in cases where flocculators rotate in a clockwise direction, a stronger flow is formed near the surface of the water where the rotating direction and current of flow correspond. The variance and standard deviation of the flux are about 8.5 and 2.9 respectively. In contrast, in the case of a counterclockwise direction, a stronger flow is formed near the bottom of the basin. The variance and standard deviation of the flux are about 5.3 and 2.3, respectively. The effluent flux is affected more by the third flocculator spin than the first and second flocculator spins. The third flocculator spinning in the counterclockwise direction is better for the uniform flow of the sedimentation basin than the third flocculator spinning in the clockwise direction

Optimization of Manufacturing Method for a Fiber Type of Biosorbent from Sludge Waste (폐슬러지로부터 섬유형 생체흡착제 제조방법의 최적화)

  • Seo, Ji Hae;Kim, Namgyu;Park, Munsik;Lee, Sunkyung;Park, Donghee
    • Journal of Korean Society of Environmental Engineers
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    • v.36 no.9
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    • pp.641-647
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    • 2014
  • In this study, sludge waste which has a difficulty in treating it was used to manufacture a fiber type of biosorbent. To solve the problems such as the release of organic pollutants and the difficulty in separating solid from treated water, entrapment method using Ca-alginate was used to immobilize sludge waste. Considering ease of manufacture as well as improvement of adsorptive ability, the biosorbent was manufactured in the form of fiber type. Optimum immobilization condition for minimizing the amount of alginate used and maximizing the performance of biosorbent was determined to be 10 g/L alginate concentration, 40 g/L sludge concentration, and 0.3-0.4 mm fiber diameter. The maximum Cd(II) uptake of the biosorbent was 60.73 mg/g. Pseudo-second-order kinetic model and Langmuir isotherm model adequately described the dynamic and equilibrium behaviors of Cd(II) biosorption onto the biosorbent, respectively. In conclusion, sludge waste generated from wastewater treatment process is a cheap raw material for the manufacture of biosorbent which can be used to remove toxic heavy metals from industrial wastewaters efficiently.

Optimization of the Inoculation Dose of Plant-Growth Promoting Bacteria Azospirillum brasilense Strain CW903 Assessed by Tomato, Red Pepper and Rice under Greenhouse Condition (온실조건에서 토마토, 고추, 벼를 이용한 식물생장촉진 미생물 Azospirillum brasilense CW903 접종의 최적 조건 평가)

  • Madhaiyan, Munusamy;Poonguzhali, Selvaraj;Yim, Woo-Jong;Kim, Kyoung-A;Kang, Bo-Goo;Sa, Tong-Min
    • Korean Journal of Soil Science and Fertilizer
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    • v.40 no.4
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    • pp.249-254
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    • 2007
  • Inoculation dose of agriculturally important microbes is an important criterion that decides the establishment and hence their effects on plant growth. Effects of the inoculation dose of Azospirillum brasilense strain CW903 on the growth and nutrient absorption of three different crops, tomato, rice and red pepper were assessed under green house condition. Three different concentrations of A. brasilense strain CW903 ($10^5$, $10^6$ and $10^8cfu\;mL^{-1}$) were applied through seed treatment and through the soil near the root zone (1 mL per plant) at 20 and 30 days after sowing. Positive effects on the growth of tomato, rice and red pepper were found at $10^6$ and $10^8cfu\;mL^{-1}$ inoculation doses of A. brasilense strain CW903. The inoculation dose of $10^8cfu\;mL^{-1}$ of A. brasilense strain CW903 recorded the best effects on growth parameters like shoot and root length and the absorption of important nutrients.

Optimization of the Extraction Process and Antioxidant Capacity of Coptis chinensis Franch Extract through Cluster Analysis (클러스터 분석을 이용한 황련 추출물 항산화 활성 최적화 추출공정)

  • Fu, Minmin;Xuan, Song Hua;Park, Soo Nam
    • Applied Chemistry for Engineering
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    • v.29 no.5
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    • pp.604-612
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    • 2018
  • Coptis chinensis Franch is a valuable traditional oriental medicinal plant used for the treatment of various diseases. The major factors affecting the content of bioactive compounds and the relationship between bioactive compounds and antioxidant capacities of Coptis chinensis Franch were poorly understood. Thus, effects of the solvent, temperature, and extraction time on the extraction yields of bioactive compounds and the antioxidant activity of C. chinensis Franch extracts were investigated in this work. Our cluster analysis indicated that the hydroalcoholic solvent (50% ethanol : 50% water) at $35^{\circ}C$ for 30 min (extract time) was the best extraction condition for a factory use because the highest level of bioactive compounds and antioxidant activities was achieved. Multiple linear regression analysis revealed that total phenolic content (TPC) contributed to the 1,1-diphenyl-2-picrylhydrazyl radical (DPPH) scavenging activity, while both total alkaloid content (TAC) and total flavonoid content (TFC) were responsible for ferric reducing antioxidant power (FRAP) activity. These results indicated that extraction conditions controlled the yield of bioactive compounds and the antioxidant activity of C. chinensis Franch, which can provide important information for the industrial extraction.

A Study on the Optimization of Anti-Jamming Trash Screen with Rake using by Response Surface Method (반응표면분석법을 이용한 제진기의 목메임 방지 개선 및 레이크 최적화)

  • Seon, Sang-Won;Yi, Won;Hong, Seok-Beom
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.3
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    • pp.230-236
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    • 2020
  • A trash screen is installed in front of the inflow channel of a drainage pumping station, sewage treatment plant, and a power plant to block floating contaminants. The bottleneck phenomenon, which decreases the water inflow, causes damage to the damper as a result of clogging in between the screen if string type obstacles are not removed. In this paper, the apron was removed, and the screen was expanded, to prevent breakage of the bottleneck phenomenon and string type obstacles. This was designed using an extended rake by adding an inner rake in between the screen interspace to remove the bottleneck phenomenon and string type obstacles. To design the inner rake that satisfies the allowable stresses of the existing damper rake, the experiment points were determined according to the experimental design method using the inner rake vertical length and the thickness of the reinforced section as parameters. The use of the ANSYS static structural module and statistical analysis tool R software gives the optimized shape according to the response surface method. The relative error between the response surface analysis results and the simulation results was 1.63% of the determined optimal design-point rake length of 210.2 mm and the reinforcement section thickness of 2 mm. Through empirical experiments, a test rake was constructed to the actual size, and approximately 97% of the bottleneck phenomenon and string type obstacles could be removed.

Analysis of Trace Levels of Lodinated Trihalomethanes in Water Using Headspace - GC/ECD (Headspace - GC/ECD를 이용한 수중의 미량 요오드계 트리할로메탄류 분석)

  • Son, Hee-Jong;Song, Mi-Jung;Kim, Kyung-A;Yoom, Hoon-Sik;Choi, Jin-Taek
    • Journal of Korean Society of Environmental Engineers
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    • v.36 no.1
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    • pp.35-41
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    • 2014
  • Trihalomethanes (THMs) are formed as a results of the reaction of residual chlorine, used as a disinfectant in drinking water, with the organic matter in raw water. Although chlorinated and brominated THMs are the most common disinfection byproducts (DBPs) reported, iodinated THMs (I-THMs) can be formed when iodide is present in raw water. I-THMs have been usually associated with several medicinal or pharmaceutical taste and odor problems and is a potential health concern since they have been reported to be more toxic than their brominated and chlorinated analogs. Currently, there is no published standard analytical method for I-THMs in water. An automated headspace-gas chromatography/electron capture detector (GC/ECD) technique was developed for routine analysis of 10 THMs including 6 I-THMs in water samples. The optimization of the method is discussed. The limits of detection (LOD) and limits of quantification (LOQ) range from 12 ng/L to 56 ng/L and from 38 ng/L to 178 ng/L for 10 THMs, respectively. Matrix effects in river water, sea water and wastewater treatment plant (WWTP) final effluent water were investigated and it was shown that the method is suitable for the analysis of trace levels of I-THMs, in a wide range of waters. The method developed in the present study has the advantage of being rapid, simple and sensitive.

Monte Carlo Simulation of a Varian 21EX Clinac 6 MV Photon Beam Characteristics Using GATE6 (GATE6를 이용한 Varian 21EX Clinac 선형가속기의 6 MV X-선 특성모사)

  • An, Jung-Su;Lee, Chang-Lae;Baek, Cheol-Ha
    • Journal of radiological science and technology
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    • v.39 no.4
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    • pp.571-575
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    • 2016
  • Monte Carlo simulations are widely used as the most accurate technique for dose calculation in radiation therapy. In this paper, the GATE6(Geant4 Application for Tomographic Emission ver.6) code was employed to calculate the dosimetric performance of the photon beams from a linear accelerator(LINAC). The treatment head of a Varian 21EX Clinac was modeled including the major geometric structures within the beam path such as a target, a primary collimator, a flattening filter, a ion chamber, and jaws. The 6 MV photon spectra were characterized in a standard $10{\times}10cm^2$ field at 100 cm source-to-surface distance(SSD) and subsequent dose estimations were made in a water phantom. The measurements of percentage depth dose and dose profiles were performed with 3D water phantom and the simulated data was compared to measured reference data. The simulated results agreed very well with the measured data. It has been found that the GATE6 code is an effective tool for dose optimization in radiotherapy applications.

Optimization of Roasting Process as Pre-treatment for Extraction of Omija(Schizandra chinensis Baillon) (오미자 추출을 위한 전처리로서의 볶음공정 최적화)

  • Mok, Chul-Kyoon;Song, Ki-Tae;Lee, Sang-Ki;Na, Young-Jin;Park, Jong-Hyun;Kwon, Young-An;Lee, Seung-Ju
    • Korean Journal of Food Science and Technology
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    • v.33 no.3
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    • pp.333-337
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    • 2001
  • The effect of roasting of Omija (Schizandra chinensis Baillon) on the physicochemical properties and the sensory quality of the extract was investigated in order to improve the quality of Omija beverage. The response surface methodology was introduced to optimize the roasting condition of Omija based on the sensory quality of the extract. The titratable acidity, the soluble solid content and the reducing sugar content of the extract increased with a mild roasting, but decreased with an excessive roasting. Prolonged roasting at high temperature decomposed red pigment making the color of the extract lighter, less red and less yellow. A mild roasting of Omija improved the sensory quality of the extract, and the highest sensory quality of the extract was provided with the roasting at $180^{\circ}C$ for 10 min, indicating the optimum roasting condition of Omija. The extract of the roasted Omija was superior in sensory properties to that of the unroasted one.

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