• Title/Summary/Keyword: transient wear

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DETERMINATION OF TRANSIENT WEAR DISTANCE IN THE ADHESIVE WEAR OF A6061 ALUMINIUM ALLOY REINFORCED WITH ALUMINA PARTICLES

  • Yang, L.J.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.217-218
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    • 2002
  • An integrated adhesive wear model was proposed to determine the transient wear and steady-state wear of aluminium alloy matrix composites. The transient wear volume was described by an exponential equation, while the steady-state wear was governed by a revised Archard equation, in which both the transient wear volume and transient sliding distance were excluded. A mathematical method was developed to determine both the transient distance and the net steady-state wear coefficient. Experimental wear tests were carried out on three types of commercial A6061 aluminum alloy matrix composites reinforced with 10%, 15% and 20% alumina particles. More accurate wear coefficient values were obtained with the proposed model. The average standard wear coefficient, as determined by the original Archard equation, was found to be about 51% higher.

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Quantitative characteristics of particle size distribution by the wear mode transition (마모유형 천이에 따른 입자크기분포의 정량적 특성)

  • 공호성;권오관
    • Tribology and Lubricants
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    • v.2 no.1
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    • pp.39-45
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    • 1986
  • Wear simulation test have been conducted in mild, severe and transient wear regions by a four-ball wear tester. Wear particles are separatively deposited by the RPD technique, and quantitatively analysed in terms of wear particles size distribution. Characteristics of the wear particle size distribution are compare to the results of wear tests through both weibull parameters and center moment method of the weibull distribution function.

The Study on the Wear-Corrosion Behavior of Ductile Cast Iron in the Acidic Environment (산성환경 중에서 구상흑연주철재의 마멸-부식거동에 관한 연구)

  • 임우조;박동기
    • Tribology and Lubricants
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    • v.18 no.4
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    • pp.299-304
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    • 2002
  • This paper reports the studies on the wear-corrosion behavior of ductile cast iron in the acidic environment. In atmosphere and variety of pH solution, specific wear rate and wear-corrosion characteristics of GCD 60 with various sliding speed and distance were investigated. And electrochemical polarization test of GCD 60 was examined in the environment of various pH values. The main results are as following : As the contact pressure increases, the critical velocity of specific wear rate becomes transient at low sliding speed. As pH value becomes low, wear-corrosion loss increases in the aqueous solution. As the corrosion environment is acidified, corrosion potential of GCD 60 becomes noble and corrosion current density increases.

A Study on Wear Life Prediction of Disk Brake Pads (디스크 브레이크 패드 수명 예측에 관한 연구)

  • 여태인
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.199-205
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    • 2002
  • This paper presents a numerical technique to analyze wear life of automotive disk brake pad, where FFT-FEM method is adopted to determine the transient temperature distribution of the disk surface. A specimen ova frictional material is tested on a small scale brake dynamometer to find the dependency of the wear rate on temperature change, from which and the temperature analysis results, given the wear test mode, wear behavior of the pad material fur the vehicle can be predicted. Numerical examples show the predicted wear life of the vehicle coincides with the manufacture's recommended time interval for replacing the pads.

A Comparative Study on Eigen-Wear Analysis and Numerical Analysis using Algorithm for Adaptive Meshing (마모해석을 위한 고유치해석과 Adaptive Meshing 알고리듬을 이용한 수치해석 비교)

  • Jang, Ilkwang;Jang, Yong Hoon
    • Tribology and Lubricants
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    • v.36 no.5
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    • pp.262-266
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    • 2020
  • Herein, we present a numerical investigation of wear analysis of sliding systems with a constant speed subjected to Archard's wear law. For this investigation, we compared two methods: eigen-wear analysis and adaptive meshing technique. The eigen-wear analysis is advantageous to predict the evolution of contact pressure due to wear using the initial contact pressure and contact stiffness. The adaptive meshing technique in finite element analysis is employed to obtain transient wear behavior, which needs significant computational resources. From the eigen-wear analysis, we can determine the appropriate element size required for finite element analysis and the time increment required for wear evolution by a dimensionless variable above a certain value. Since the prediction of wear depends on the maximum contact pressure, the finite element model should have a reasonable representation of the maximum contact pressure. The maximum contact pressure and wear amount according to this dimensionless variable shows that the number of fine meshes in the contact area contributes more to the accuracy of the wear analysis, and the time increment is less sensitive when the number of contact nodes is significantly larger. The results derived from a two-dimensional wear model can be applied to a three-dimensional wear model.

Development of Contact Point Estimation Algorithm of Dry type Clutch with Considering the friction pad wear (마찰패드의 마모를 고려한 건식 클러치의 접촉점 추종 알고리즘 개발)

  • Kim, Sung-Mo;Kim, Mo-Seong;Shin, Chang-Woo;Lim, Won-Sik;Cha, Suk-Won
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.692-696
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    • 2011
  • A clutch is a very important component when engine starts and gear shifting is needed. The clutch the most commonly used is the dry clutch. This type of clutch has pads, and they are worn after disengagement of clutch little by little. The characteristics of the clutch changes as these pads wear, so wear needs to be measured, and the clutch should be controlled for proper operation. In this study, the clutch contact point estimation algorithm has been developed. From this algorithm, clutch force map changes depending on wear, and the clutch operates properly. We also see the shifting transient of a vehicle for drivability with throttle valve position control and synchronizer movement.

Wear Detection in Gear System Using Hilbert-Huang Transform

  • Li, Hui;Zhang, Yuping;Zheng, Haiqi
    • Journal of Mechanical Science and Technology
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    • v.20 no.11
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    • pp.1781-1789
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    • 2006
  • Fourier methods are not generally an appropriate approach in the investigation of faults signals with transient components. This work presents the application of a new signal processing technique, the Hilbert-Huang transform and its marginal spectrum, in analysis of vibration signals and faults diagnosis of gear. The Empirical mode decomposition (EMD), Hilbert-Huang transform (HHT) and marginal spectrum are introduced. Firstly, the vibration signals are separated into several intrinsic mode functions (IMFs) using EMD. Then the marginal spectrum of each IMF can be obtained. According to the marginal spectrum, the wear fault of the gear can be detected and faults patterns can be identified. The results show that the proposed method may provide not only an increase in the spectral resolution but also reliability for the faults diagnosis of the gear.

Adaptive Cone-Kernel Time-Frequency Distribution for Analyzing the Pipe-Thinning in the Secondary Systems of NPP (원전 이차계통 파이프 감육상태 분석를 위한 적응 콘-커널 시간-주파수 분포함수)

  • Kim, Jung-Taek;Lee, Sang-Jeong;Lee, Cheol-Kwon
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.55 no.3
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    • pp.131-137
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    • 2006
  • The secondary system of nuclear power plants consists of sophisticated piping systems operating in very aggressive erosion and corrosion environments, which make a piping system vulnerable to the wear and degradation due to the several chemical components and high flow rate (~10 m/sec) of the coolant. To monitor the wear and degradation on a pipe, the vibration signals are measured from the pipe with an accelerometer For analyzing the vibration signal the time-frequency analysis (TFA) is used, which is known to be effective for the analysis of time-varying or transient signals. To reduce the inteferences (cross-terms) due to the bilinear structure of the time-frequency distribution, an adaptive cone-kernel distribution (ACKD) is proposed. The cone length of ACKD to determine the characteristics of distribution is optimally selected through an adaptive algorithm using the normalized Shannon's entropy And the ACKD's are compared with the results of other analyses based on the Fourier Transform (FT) and other TFA's. The ACKD shows a better signature for the wear/degradation within a pipe and provides the additional information in relation to the time that any analysis based on the conventional FT can not provide.

Thermal Property Analysis of 40 mm Long Hollow Cylinders Though Measurements and Analysis of Transient Temperatures (온도 측정과 분석을 통한 40 mm 장축공동실린더의 열적특성 고찰)

  • Shin Nae-Ho;Chung Dong-Yoon;Oh Myoung-Ho;Yoo Sam-Hyeon;Nam Seok-Ryun
    • Tribology and Lubricants
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    • v.22 no.4
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    • pp.190-195
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    • 2006
  • A simple and effective analysis method is presented for gaining a complete transient temperatures on the internal and external surfaces of a 40 mm gun tube subjected to a series of rapid firings. Two series of temperature data for both Hs and As were measured by using two rapid response k-type surface thermocouples near the firing origin and the muzzle. With other available temperature data, patterns of temperature variations of the gun tube as a function of time variable were driven through complete evaluations of the data. It is found that overall temperature gradients which increase exponentially toward saturation temperature, actually consist of a series of linear temperature gradients corresponding to the firing sequences. Under the similar firing sequences, patterns of temperature variations fur both the surface temperatures near the chamber and those near the muzzle were found to have linear temperature gradients with different values and the same response frequencies, i.e. they had peaks and lows in temperatures at the same time. The resultant complete temperature data can be used as the fundamental bases for analysis of thermoelastic properties of the materials such as thermal strain and stress, and f3r the prediction of cannon tube life-time through calculation of wear rate.

Evaluation of the Wear Comfort of Women's Fitted Sports T-shirts Made from Cool-Touch Fabrics (냉감 소재를 활용한 밀착형 여성 스포츠 상의의 착용쾌적성 평가)

  • Kim, Soyoung;Choi, Jiyoung;Lee, Heeran;Hong, Kyunghi
    • Journal of the Korean Society of Clothing and Textiles
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    • v.41 no.5
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    • pp.929-938
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    • 2017
  • This research investigated the effects of cool touch fabrics on thermo-regulating physical properties and subjective evaluation using a 3D fitted women's T-shirts in wear test. Qmax, clothing microclimate, microclimate wettedness, thermogram and subjective vote were observed during rest-right after an exercise-rest protocol. As a result, there was no single determining physical variable to explain the reasons of cool sensations of T-shirts made of cool touch fabric across the entire protocol. Qmax could partly predict a wear sensation at the initial stage when only insensible perspiration was presented. Simultaneous observation of temperature/humidity gradient understand from the inside to the outside of the clothing layer or microclimate wettedness calculated using vapor pressure were helpful to figure out the performance of cool touch fabric, especially at the later stage of the protocol when sweating was excessive. It was especially difficult to connect thermo-regulating physical variables to the subjective evaluation during transient conditions such as 'right after exercise' stage. It is necessary to measure the amount of heat and moisture transferred from the skin to the outside of clothing along with the physical properties measured in this study to understand the detailed mechanisms of why a cool sensation is evoked from tight fitting T-shirts made of newly developed cool touch fabrics.