• Title/Summary/Keyword: toughness assessment

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Toughening Mechanism and Mechanical Property in Thermoplastic Polyolefin-Based Composite Systems (폴리올레핀 복합재료의 파괴인성 메커니즘 및 기계적 특성)

  • Weon, Jong-Il
    • Polymer(Korea)
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    • v.31 no.2
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    • pp.123-129
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    • 2007
  • Toughening mechanisms and mechanical properties of three different polyolefin-based composite systems we studied using the tensile, Izod impact and double-notch lout-point-bending (DN-4PB) test, which is well known be an effective tool for probing the failure mechanism (s) around the subcritically propagated crack tip. Microscopy observations such as optical microscopy and transmission electron microscopy were carried out lot the test samples. A detailed investigation clearly shows that a variety of toughening mechanisms, i.e., shear yielding, craze, particle-matrix debonding, rubber particle cavitation, crack deflection and bifurcation, are observed around crack tip damage zone. These toughening mechanisms are responsible for the observed, improved fracture toughness. Based on this study, DN-4PB technique is sufficient to obtain the information needed to describe the fracture behavior of polyolefin-based composites as well as their corresponding toughening mechanisms.

Effects of TiN and B on Grain Refinement of HAZ Microstructure and Improvement of Mechanical Properties of High-strength Structural Steel Under High Heat Input Welding (고강도 구조용 철강소재의 대입열 용접 시 열영향부의 조직 미세화 및 기계적 특성 향상에 미치는 TiN 및 B의 효과)

  • Park, Jin-seong;Hwang, Joong-Ki;Cho, Jae Young;Han, Il Wook;Lee, Man Jae;Kim, Sung Jin
    • Korean Journal of Materials Research
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    • v.29 no.2
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    • pp.97-105
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    • 2019
  • In the current steel structures of high-rise buildings, high heat input welding techniques are used to improve productivity in the construction industry. Under the high heat input welding, however, the microstructures of the weld metal (WM) and heat-affected zone (HAZ) coarsen, resulting in the deterioration of impact toughness. This study focuses mainly on the effects of fine TiN precipitates dispersed in steel plates and B addition in welding materials on grain refinement of the HAZ microstructure under submerged arc welding (SAW) with a high heat input of 200 kJ/cm. The study reveals that, different from that in conventional steel, the ${\gamma}$ grain coarsening is notably retarded in the coarse grain HAZ (CGHAZ) of a newly developed steel with TiN precipitates below 70 nm in size even under the high heat input welding, and the refinement of HAZ microstructure is confirmed to have improved impact toughness. Furthermore, energy dispersive spectroscopy (EDS) and secondary-ion mass spectrometry (SIMS) analyses demonstrate that B is was identified at the interface of TiN in CGHAZ. It is likely that B atoms in the WM are diffused to CGHAZ and are segregated at the outer part of undissolved TiN, which contributes partly to a further grain refinement, and consequently, improved mechanical properties are achieved.

Flaw Assessment on an Offshore Structure using Engineering Criticality Analysis (ECA 기법을 이용한 해양구조물의 결함 평가)

  • Kang, Beom-Jun;Kim, Yooil;Ryu, Cheol-Ho;Ki, Hyeok-Geun;Park, Sung-Gun;Oh, Yeong-Tae
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.6
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    • pp.435-443
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    • 2015
  • Offshore structure may be considerably vulnerable to fatigue failure while initial flaw propagates under cyclic loading, so crack propagation analysis/fracture/yield assessments about initial flaw detected by NDT are necessarily required. In this paper, case studies have been conducted by flaw assessment program using engineering criticality analysis (ECA) approach. Variables such as flaw geometry, flaw size, structure geometry, dynamic stress, static stress, toughness, crack growth rate, stress concentration factor (SCF) affected by weld are considered as analysis conditions. As a result, the safety of structure was examined during fatigue loading life. Also, critical initial flaw size was calculated by sensitivity module in the developed program. The flaw assessments analysis using ECA approach can be very useful in offshore industries owing to the increasing demand on the engineering criticality analysis of potential initial flaws.

EVALUATION OF SEISMIC SHEAR CAPACITY OF PRESTRESSED CONCRETE CONTAINMENT VESSELS WITH FIBER REINFORCEMENT

  • CHOUN, YOUNG-SUN;PARK, JUNHEE
    • Nuclear Engineering and Technology
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    • v.47 no.6
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    • pp.756-765
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    • 2015
  • Background: Fibers have been used in cement mixture to improve its toughness, ductility, and tensile strength, and to enhance the cracking and deformation characteristics of concrete structural members. The addition of fibers into conventional reinforced concrete can enhance the structural and functional performances of safety-related concrete structures in nuclear power plants. Methods: The effects of steel and polyamide fibers on the shear resisting capacity of a prestressed concrete containment vessel (PCCV) were investigated in this study. For a comparative evaluation between the shear performances of structural walls constructed with conventional concrete, steel fiber reinforced concrete, and polyamide fiber reinforced concrete, cyclic tests for wall specimens were conducted and hysteretic models were derived. Results: The shear resisting capacity of a PCCV constructed with fiber reinforced concrete can be improved considerably. When steel fiber reinforced concrete contains hooked steel fibers in a volume fraction of 1.0%, the maximum lateral displacement of a PCCV can be improved by > 50%, in comparison with that of a conventional PCCV. When polyamide fiber reinforced concrete contains polyamide fibers in a volume fraction of 1.5%, the maximum lateral displacement of a PCCV can be enhanced by ~40%. In particular, the energy dissipation capacity in a fiber reinforced PCCV can be enhanced by > 200%. Conclusion: The addition of fibers into conventional concrete increases the ductility and energy dissipation of wall structures significantly. Fibers can be effectively used to improve the structural performance of a PCCV subjected to strong ground motions. Steel fibers are more effective in enhancing the shear performance of a PCCV than polyamide fibers.

Round Robin Analysis of Pressure-Temperature Limit Curve for Reactor Vessel (원자로 용기의 압력-온도 한계곡선 Round Robin 해석)

  • 정명조;이진호;박윤원;최영환;김영진
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.16 no.2
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    • pp.153-163
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    • 2003
  • Performed here is a comparative assessment study for the generation of the pressure-temperature limit curve of the reactor vessel. A round robin problem is proposed using the data available in Korea and all organizations interested in the generation of the pressure-temperature limit curve are invited. The problems consisting of 12 cases for cool-down are solved and their results are compared to generate a reference solution for the reference problem, which will be useful in the evaluation of the generation of the pressure-temperature limit curve in the future.

Effect of Tempering Condition on Hydrogen Diffusion Behavior of Martensitic High-Strength Steel (템퍼링 조건이 마르텐사이트계 고강도강의 수소확산거동에 미치는 영향)

  • Park, Jin-seong;Hwang, Eun Hye;Lee, Man Jae;Kim, Sung Jin
    • Corrosion Science and Technology
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    • v.17 no.5
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    • pp.242-248
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    • 2018
  • Martensitic high-strength steels revealed superior mechanical properties of high tensile strength exceeding 1000 Mpa, and have been applied in a variety of industries. When the steels are exposed to corrosive environments, however, they are susceptible to hydrogen embrittlement (HE), resulting in catastrophic cracking failure. To improve resistance to HE, it is crucial to obtain significant insight into the exact physical nature associated with hydrogen diffusion behavior in the steel. For martensitic steels, tempering condition should be adjusted carefully to improve toughness. The tempering process involves microstructural modifications, that provide changes in hydrogen diffusion/trapping behavior in the steels. From this perspective, this study examined the relationship between tempering condition and hydrogen diffusion behavior in the steels. Results based on glycerin measurements and hydrogen permeation evaluations indicated that hydrogen diffusion/trapping behavior was strongly affected by the characteristics of precipitates, as well as by metallurgical defects such as dislocation. Tempering condition should be adjusted properly by considering required mechanical properties and resistance to HE.

The Assessment of Ceramic Wear by the Parameter Scf (Scf 파라메타에 의한 세라믹 마멸 평가)

  • 김상우;김석삼
    • Tribology and Lubricants
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    • v.12 no.1
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    • pp.56-65
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    • 1996
  • The result of wear test for ceramic materials was assessed by Scf parameter to verify the usefulness of the proposed Scf parameter. Friction and wear tests were carried out with ball on disk type. The materials used in this study were HIPed Alumina $(Al_2O_3)$, Silicon carbide (sic), Silicon nitride $(Si_3N_4)$ and Zirconia $(ZrO_2)$. The tests were carried out at room temperature with self mated couples of ceramic materials under lubricated condition. Turbine oil was used as a lubricant. In this test, increasing the load, specific wear rates and wear coefficients of four kinds of ceramic materials had a tendency to increase. The wear coefficients of ceramic materials were in order of $Al_2O_3, SiC, Si_3N_4, ZrO_2$. Worn surfaces investigated by SEM had residual surface cracks and wear particles caused by brittle fracture. As the fracture toughness of ceramic materials was higher, wear resistance more increased. The roughness of worn surface had correlation with wear rate. The wear rate(W$_{s}$) and Scf parameter showed linear relationship in log-log coordinates and the wear equation was given as $W_s = 5.52 $\times$ Scf^{5.01}$.

Plastic Limit Loads for Through-Wall Cracked Pipes Using 3-D Finite Element Limit Analyses (3차원 유한요소 한계해석을 이용한 관통균열 배관의 소성한계하중)

  • Huh Nam-Su;Kim Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.5 s.248
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    • pp.568-575
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    • 2006
  • The present paper provides plastic limit load solutions of axial and circumferential through-wall cracked pipes based on detailed three-dimensional (3-D) finite element (FE) limit analysis using elastic-perfectly-plastic behavior. As a loading condition, axial tension, global bending moment, internal pressure, combined tension and bending and combined internal pressure and bending are considered for circumferential through-wall cracked pipes, while only internal pressure is considered for axial through-wall cracked pipes. Especially, more emphasis is given for through-wall cracked pipes subject to combined loading. Comparisons with existing solutions show a large discrepancy in short through-wall crack (both axial and circumferential) for internal pressure. In the case of combined loading, the FE limit analyses results show thickness effect on limit load solutions. Furthermore, the plastic limit load solution for circumferential through-wall cracked pipes under bending is applied to derive plastic $\eta\;and\;{\gamma}$-factor of testing circumferential through-wall cracked pipes to estimate fracture toughness. Being based on detailed 3-D FE limit analysis, the present solutions are believed to be meaningful fur structural integrity assessment of through-wall cracked pipes.

Carbon Fibers (II): Recent Technical Trends and Market Prospects of Carbon Fibers

  • Seo, Min-Kang;Min, Byung-Gak;Park, Soo-Jin
    • Carbon letters
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    • v.9 no.4
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    • pp.324-339
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    • 2008
  • The principal aims of the review paper are (1) to establish broad overview information, both qualitative and quantitative, relating to the world market for polyacrylonitrile (PAN) or pitch-based carbon fibers; and (2) to generate an effective analysis and break down of consumption by process route and eventual end-use. The review paper also designed specifically to provide subscribers with an accurate, independent, and realistic assessment of the current status and future perspective of the market for carbon fibers in the world. The world market for carbon fibers continues to grow rapidly, fuelled by new industrial end uses, such as sport and leisure goods, aerospace, automotive applications, civil engineering and infrastructure repair, and immerging applications in energy generation. Demands for properties of carbon fibers used in those applications include many things such as strength, toughness, fatigue property, corrosion resistance, heat resistance, etc., and these become to be higher level. On the other hand, demands for manufacturing technologies of carbon fibers become to be difficult with these demands for properties, and these are wide variety such as high efficiencies, high qualities, many functions, labor saving, and low cost. In this review paper, thus, the recent carbon fibers corresponded to these needs, and its latest manufacturing technologies as well as market prospects are described.

The Evaluation of Creep Degradation for the High Temperature Pipe Material by Small Punch Test (소형펀치법에 의한 고온배관재료의 크리프열화 평가)

  • Yoo, K.B.;Jang, S.H.;Song, G.W.;Ha, J.S.;Kim, J.H.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.37-42
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    • 2000
  • The boiler tubes and steam Pipes operating both at high temperature and pressure for a long period of time in a power plant are degraded by creep because of internal pressure. So, the remaining life of a component is evaluated by the creep rupture strength. Although the conventional method to evaluate the creep damage is widely used, it has some disadvantages such as requires large size specimen and long employed to evaluate the correlation between fracture toughness and evaluation time. Recently, new method so called "small lunch test' is used to evaluate degradation of creep. In this study, a conventional creep test and a small punch test are conducted using 2.25Cr-1Mo steel which is mainly used for the boiler tubes and steam pipes in power plant. The creep life, approximately 1,500 hrs, is determined by conventional method under a severe condition then specimens for a small Punch test are obtained after certain time intervals such as 1/4, 1/2 and 3/4 of final rupture time, respectively.

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