• Transactions of Materials Processing
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• v.21 no.8
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• pp.473-478
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• 2012

The yoke, a component of conventional motor-driven power steering system, often contains welding defects from its manufacturing process. To eliminate these defects, the precision cold forging process has been tried. In this study, the double-action complex forging has been used to manufacture a torsion joint yoke. The backward extrusion proved faster than the forward extrusion in forging of the product. The double-action complex forging process utilized an upper die composed of a punch, a punch guide, a disc spring and a coil spring. The forged material pushes up the punch guide, and then the disc spring and the coil spring balances the backward extrusion force. Consequently, the flow of material was essentially in the forward direction, resulting in a successful forging operation. The forging load of Al 6061-T6 was higher than that of the automotive structural hot rolled plate.

• Proceedings of the KSME Conference
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• 2001.11b
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• pp.682-687
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• 2001

This study represents effect of exhaust performance by according to active muffler valve spring. The experimental parameter were divided engine speed and torsion coil spring constant. The sound pressure level was generally low at engine speed 2000-2500rpm but That was showed the lowest at spring constant k=0.75. Flow speed of exhaust gas was showed the fast at spring constant k=0.75 but the low value was showed at k=0.97. It was contained a rather low concentration of carbon monoxide(CO) at engine speed 2000-2500rpm and k=0.81, low concentration of hydrocarbon(HC) at spring constant k=0.81 but that was high at spring constant k=0.97. A conclusion based on FFT analysis was generally low concentration value at k=0.79 and k=0.81. The temperature distributions into the muffler was shown similar conditions. Heat transfer was well spreaded at thermocouple No.8 because valve was opened.

• Transactions of the Korean Society of Automotive Engineers
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• v.8 no.2
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• pp.138-150
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• 2000

This study is concerned with computerized multi-level substructuring methods and stress analysis of coil springs. The purpose of substructuring methods is to reduce computing time and capacity of computer memory by multiple level reduction of the degrees of freedom in large size problems which are modeled by three dimensional continuum finite elements. In this paper, a super element has been developed for stress analysis of coil springs. The spring super element developed has been examined with tension and torsion simulation of cylindrical bars for demonstrating its validity. The result shows that the super element enhances the computing efficiency while it does not affect the accuracy of the results and it is ready for application to the coil spring analysis.

• 연구논문집
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• s.34
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• pp.87-99
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• 2004

A spring tension control device is used as a very important part of an twister system. The friction force of tensioner must keep same friction force during winding in package. For satisfy this function, many device used common compression coil spring. In this paper, by using the case-building technique which was based on simple theory that unknown design variables are induced by given input design variables by the designer, design automation algorithm about rectangular section compression springs with elastic characteristic is developed. Four design equation are justified in using of analysis of torsion of straight bar of rectangular section and geometrical condition of coil spring. Four design equation and nine design variables are computed by case-building technique.

• Transactions of the Korean Society of Automotive Engineers
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• v.8 no.3
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• pp.151-162
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• 2000

This study is concerned with computerized multi-level substructuring methods and stress analysis of coil springs. The purpose of substructuring methods is to reduce computing time and capacity of computer memory by multiple level reduction of the degrees of freedom in large size problems that are modeled by three dimensional continuum finite elements. In this paper, the spring super element developed is investigated with tension, torsion, and bending of a cylindrical bar in order to verify its accuracy and efficiency for the multi-level substructuring method. And then the algorithm is applied to finite element analysis of coil springs. The result demonstrates the validity of the multi-level substructuring method and the efficiency in computing time and memory by providing good computational results in coil spring analysis.

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.6
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• pp.1831-1838
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• 1991

The deformation of coil spring with noncircular section, which is used in the engine valve of automobiles under the applied load is usually accompanied by sectional warping and additional displacements of geometric center. In this study the isoparametric beam element formulations are modified and expanded to consider these two effects. To verify these formulations, simple torsion tests are made and compared with the analysis results. For the case of the zero-pitch spring, the stress distributions of oval and circular section are coincided with those of the analysis using the solid elements. Cylindrical coil springs with oval section are analyzed. These results are agreed with those of Nagaya.

• Tribology and Lubricants
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• v.22 no.4
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• pp.196-202
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• 2006

This paper presents a case study on the tribological failure analysis of a clutch system for a manual transmission car. The clutch systems are composed of clutch disk, clutch pressure plate, flywheel rubbing surface, coil and diaphragm springs, release bearing and lever, clutch spline and shaft. The purpose of a clutch system is to transmit and disconnect the driving power of engines by frictional farce from a rubbing surface of a flywheel to a clutch disk and clutch pressure plate with a minimum power loss. In this study, many tribological failure cases based on the wear phenomena and thermal distortions have been presented, which are collected from the car repair shop and maintenance center. The triboiogicai failures are mostly come from the driving conditions, overloading of a car, and especially driving style and personal habit of a car driver.

• 한국정보디스플레이학회:학술대회논문집
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• 2006.08a
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• pp.564-568
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• 2006

Smooth picture module is operated by vibration to tilt the light from the DMD (digital micro mirror device) of DLP projection TV, which makes the screen of the TV smoother and DMD chip cost lower. To satisfy the vibration characteristics of smooth picture module, it is designed by optimizing moment of inertia, spring constant and damping coefficient, using structural and fluid dynamic simulation that showed a good agreement with experimental data. To reduce the material cost and moment of inertia, engineering plastic is used and the reliability is estimated. A VCM (voice coil motor) type actuator for smooth picture has to satisfy performance requirements such as higher driving force, lower power consumption, and lower cost. The initial design and optimization for VCM was performed using FE analysis. It allowed us to optimize the design of magnetic circuit of the proposed actuator to obtain higher force while maintaining a lower cost.