• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.17 no.2
• /
• pp.104-109
• /
• 2008

Nowadays, the researches for improving LCD manufacturing process and reducing cost are getting accelerated and additionally new types of process are widely developed. In this situation, APEM(Anti Photo Exposure Method) which does not need photo-lithography is realized as one of possible alternative of LCD process. APEM makes LCD pattern by stamping and it can reduce the process cost and process time because of its simplicity. But optical alignment between pattern glass and target glass is very critical fact to realize the precise patterns. So, the analysis of deflection of large size of glass is carried out and design of experiment method is applied for optimal design of jig.

• Journal of the Korean Society for Railway
• /
• v.7 no.4
• /
• pp.319-325
• /
• 2004

In this study, analysis and design programs of bending of RC beams strengthened with fiber sheets are developed by using Visual Basic Language. The program consists two groups, ultimate strength method and nonlinear flexural analysis method. Ultimate strength method regards concrete compressive stress as a rectangular stress block and do not consider tensile stress of concrete and load-deflection curves. On the other hand, nonlinear flexural analysis considers tensile stress of concrete, load-deflection curves, state of stress distribution and failure strain of strengthening material. Also, the analysis method used in this study regards nonlinear flexural stress as compressive stress of concrete. This program can be a good tool for determining the bending strength of strengthened RC beams and estimating the amount of fiber sheets for practical use.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2001.04a
• /
• pp.46-52
• /
• 2001

One of the important technical issues is how to decrease thermal expansion of ballscrew in proportion to the increase of machining speed. when measuring force of stretch of ballscrew, since not only actual expansion and the value of bending have to be considered, it's impossible to definite the exact value of expansion. In addition, support bearings of ballscrew gain considerable force in axial direction. It also generates thermal expansion on the ballscrew, and deteriorates the bearings. In conclusion, it's impossible to give the pretension enough to absorb the all elongation due to thermal expansion generated during machine running. If gave, bed, column and saddle are all bent to change machine accuracy, and the support bearings of ballscrew are damaged. The purpose of this paper is to study the pretension of support bearing of ballscrew in machine tool.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.25 no.3
• /
• pp.399-407
• /
• 2001

The Surface, generated by end milling operation, is deteriorated by tool runout, vibration, friction, tool deflection, etc. Especially in cornering cut, surface accuracy is usually determined by varying cutting forces, which causes tool deflections. Cutting conditions like feed rate is usually kept constant during machining a part, which causes dimensional error in severe cutting. Cornering cut is a typical example of deterioration of surface accuracy when constant feed rate is applied. Therefore it becomes important to develop NC post processor module to determine optimal cutting conditions in various cutting situations. In this paper, cutting force is predicted in cornering cut with flat end mill and feed rate is determined by constraining constantly resultant force. Also some control characteristics of CNC machining center are evaluated.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2002.10a
• /
• pp.450-455
• /
• 2002

Quality of endmill applied to high speed Machining can be classified in precision and tool life. Especially, Endmills are damaged easily when high speed machining are occurred vibration and deflection by thin and long shape of endmill, limitation of chip-pocket. Furthermore, Endmills are determined tool life by the quality of base material and the character of coating. This study have carried on research and analysis about grinding technique, circumference technique to improve precision that determine the quality of endmill. As the result of this study, that the technique is able to manufacture endmill applied to high speed Machining have been obtained.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.26 no.1
• /
• pp.15-22
• /
• 2002

This paper introduces a compensating system for machining error, which is resulted from chucking with separated jaws. In machining the chucked cylindrical workpiece, the deterioration of machining accuracy, such as out-of-roundness is inevitable due to the variation of the radial compliance of the chuck workpiece system which is caused by the position of jaws with respect to the direction of the applied force. To compensate the chucking compliance induced error, firstly roundness profile of workpiece due to chucking compliance after machining needs to be predicted. Then using this predicted profile, the compensated tool feed trajectory can be generated. And by synchronizing the cutting tool feed system with workpiece rotation, the chucking compliance induced error can be compensated. To satisfy the condition that the cutting tool feed system must provide high speed and high position accuracy, brushless linear DC motor is used. In this study, firstly through the force-deflection experiment in workpiece chucked lathe, the variation of radial compliance of chuck workpiece system is obtained. Secondly using the mathematical equation and cutting experiment result, the predicted profile of workpiece and its compensation tool trajectory are generated. Thirdly the configuration of compensation system using linear motor is introduced, and to improve the system performance, PID controller is designed. Finally the tracking performance of system is examined by experiment. Through the real cutting experiment, roundness is significantly improved.

• Journal of the Korean Society for Precision Engineering
• /
• v.21 no.4
• /
• pp.39-47
• /
• 2004

In mold machining, there are many concave machining regions where chatter and tool deflection occur since MRR(material removal rate) increases as curvature increases even though cutting speed and depth of cut are constant. Boolean operation between stock and tool model is widely used to compute MRR in NC milling simulation. In finish cutting, the side step is reduced to about 0.3mm and tool path length is sometimes over loom, so Boolean operation takes long computation time and includes much error if the resolution of stock and tool model is larger than the side step. In this paper, curvature of CL (cutter location) surface and side step of tool path is used to compute the feedrate for constant MRR machining. The data structure of CL surface is Z-map generated from NC tool path. The algorithm to get local curvature from discrete data was developed and applied to compute local curvature of CL surface. The side step of tool path was computed by point density map which includes cutter location point density at each grid element. The feedrate computed from curvature and side step is inserted to new tool path to regulate MRR. The resultants were applied to feedrate optimization system which generates new tool path with feedrate from NC codes for finish cutting. The system was applied to the machining of speaker and cellular phone mold. The finishing time was reduced to 12.6%, tool wear was reduced from 2mm to 1.1mm and chatter marks and over cut on corner were reduced, compared to the machining by constant feedrate. The machining time was shorter to 17% and surface quality and tool was also better than the conventional federate regulation using curvature of the tool path.

• Proceedings of the Korea Concrete Institute Conference
• /
• 1999.10a
• /
• pp.475-478
• /
• 1999

A numerical tool for predicting the behavior of reinforced concrete structures under uniaxial loads is proposed. Concrete is considered as quasi-brittle material, and for a reinforcing bar, an elastic-perfectly plastic constitutive relationship is adopted. In this study, the behavior of reinforced concrete according to the interface properties between the concrete and steel is analyzed. Comparisons between the numerical predictions and the experimental results show good agreements in the load-deflection behaviors and ultimate loads of reinforced concrete structures.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 1997.10a
• /
• pp.260-264
• /
• 1997

The experimental and numerical results of buckling loads for symmetrically laminated composite plates are compared. Boundary conditions are all fixed supports. Experiments were conducted for plates with fiber angles $\theta$=30$^{\circ}$, 45$^{\circ}$, 60$^{\circ}$ and aspect ratios a/b=0.8. Experimental results were obtained from load-deflection curves. Numerical methods were presented to evaluate buckling loads, using structural analysis results from ANSYS.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2009.06a
• /
• pp.439-440
• /
• 2009