DOI QR코드

DOI QR Code

Improvement of the Accuracy in Cornering Cut Using End Mill

엔드밀의 코너 가공시 가공 정밀도 향상에 관한 연구

  • Published : 2001.03.01

Abstract

The Surface, generated by end milling operation, is deteriorated by tool runout, vibration, friction, tool deflection, etc. Especially in cornering cut, surface accuracy is usually determined by varying cutting forces, which causes tool deflections. Cutting conditions like feed rate is usually kept constant during machining a part, which causes dimensional error in severe cutting. Cornering cut is a typical example of deterioration of surface accuracy when constant feed rate is applied. Therefore it becomes important to develop NC post processor module to determine optimal cutting conditions in various cutting situations. In this paper, cutting force is predicted in cornering cut with flat end mill and feed rate is determined by constraining constantly resultant force. Also some control characteristics of CNC machining center are evaluated.

Keywords

References

  1. Yong Li, Iwabe, H. and Fujii Y., 1990, 'Study on Improvement of Machining Accuracy in Cornering Cut with end mill,' JSME, Vol. 56, pp. 284-289
  2. Tlusty J. and Elbestawi M., 1979, 'Constraints in Adaptive Control with Flexible End Mills,' Annals of CIRP, Vol. 38, No. 1, pp. 253-255
  3. 오준호, 정충영, 1988, '밀링머신의 절삭력 제어를 통한 표면굴곡도 향상에 관한 연구,' 대한기계학회논문집, 제12권, 제2호, pp. 206-214
  4. 조현덕, 양민양, 1991, '볼 엔드밀 공구에 의한 코너가공과 일정한 최대 수평합력을 위한 이송속도 결정,' 대한기계학회논문집 제15권 제5호, pp. 1572-1586
  5. Tarng Y.S. and Shyur Y.Y., 1993, 'Identification of Radial Depth of Cut in Numerical control Pocking Routines,' Int. J. Mach. Tools Manufact. Vol. 33, No.1, pp. 1-11 https://doi.org/10.1016/0890-6955(93)90059-4
  6. 대한기계학회논문집 v.19 no.7 엔드밀링의 효과적인 절삭력 모델과 NC 검증시스템으로의 응용 김찬봉;양민양
  7. 김찬봉, 양민양, 1995, '엔드밀링의 효과적인 절삭력 모델과 NC 검증시스템으로의 응용,' 대한기계학회논문집 제19권 제7호, pp. 1555-1562
  8. Wang, W.P., 1988, 'Solid Modeling for Optimizing Metal Removal of Three Dimensional End Milling,' Journal of Manufacturing Systems, Vol. 7, No. 1, pp. 57-66 https://doi.org/10.1016/0020-7357(82)90016-6
  9. Kline, W.A., Devor, R.E. and Lindberg, J.R., 1986, 'The Prediction of Cutting Forces in End Milling with Application to Cornering Cuts,' Int. J. Mach. Tool Des. Res. Vol. 22, No. 1, pp. 7-22 https://doi.org/10.1016/0020-7357(82)90016-6
  10. 김용현, 이상규, 고성림, 1998, '엔드밀의 코너 가공시 절삭 거동에 관한 연구,' 한국정밀공학회 '98년도 춘계학술대회 논문집, pp. 178-181
  11. 이상규, 고성림, 1997, '엔드밀 가공시 표면형성 예측을 통한 정밀가공에 관한 연구,' 한국정밀공학회 '97년도 춘계학술대회논문집, pp. 788-793