• Tribology and Lubricants
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• v.9 no.2
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• pp.22-28
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• 1993

The experimental investigation on the inlet pressure of a large tilting pad journal bearing is studied. The continuous distribution of the film pressure and film thickness are measured along with the shaft speed and bearing load for various flow rates. Considerably large inlet pressure is observed at the entrance of each pad, especially lower pads. The inlet pressure increases with the increase of shaft speed as well as bearing load, but it is almost independent on the folw rate and the oil supply temperature. Because of the inlet pressure, the upper pads always keep up slight wedge film shape which are almost parallel to the journal surface, and spragging is not observed in the upper pads with no preload.

• Tribology and Lubricants
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• v.33 no.2
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• pp.37-44
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• 2017

A DE-side LBP tilting pad journal bearing of a 1-stage overhung heat-pump compressor in a propylene process exhibited abnormal high-temperature behavior. Its temperature had been relatively high at $78^{\circ}C$ from the beginning of operation. In 2014, after three years of operation, it increased suddenly and reached $103^{\circ}C$. Installing a varnish removal equipment and others managed to stabilize the temperature at $95^{\circ}C$. We undertook a troubleshooting approach for reviewing the comprehensive status and integrity of the temperature design of the bearing. We performed lubrication and heat-balance analysis, based on the design engineering data and documents supplied by the OEM. For the base design data of DE-side TPJB, evaluating the effects of key design variables on bearing metal temperature showed that firstly, increasing the bearing clearance and supply oil flow-rate, and next, changing the oil type, and finally, increasing the machined pad clearance and offset, are more effective in reducing the bearing metal temperature. Furthermore, a clarification meeting with the OEM revealed that an incorrect decision had been made to decrease the bearing clearance to eliminate the SSV harshness issue, while not maintaining a sufficient oil flow-rate. We conducted a detailed retrofit design analysis, wherein we increased the oil flow-rate and bearing clearance by decreasing the preload. We predicted that the bearing temperature would decrease to $63^{\circ}C$ from $75.7^{\circ}C$ even at the rerate condition. Finally, after installing and operating a retrofit replacement bearing in 2015, the bearing temperature stabilized at a low temperature of $65^{\circ}C$. Currently (January. 2017), two year later, the bearing metal temperature remains at $65^{\circ}C$. Therefore, we can conclude that the abnormal high-temperature behavior of the bearing has been resolved completely.

• Tribology and Lubricants
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• v.2 no.1
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• pp.61-68
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• 1986

Effects of the ram-pressure on the THD-performance of pivoted pad thrust bearings are investigated experimentally. A sector-shaped tilting pad thrust bearing and a rotating disk are used. Temperature distribution on the disk surface as well as on the pad surface, distribution of the pressure generated within the fluid film, and the film thickness are measured continuously in the circumferential direction after thermal equilibrium is established. The ram-pressure is proportional to the mean pressure of oil film and to the rotational speed of the disk and affects the maximum pressure and the pressure distribution. The temperature rise on the mating surface of the disc and the pad, contacting with the oil film, is proportional to to the bearing load and the disk speed. The ram-pressure and the temperature rise on the disk surface are dominant factors that affect the THD-performance of pivoted pad thrust bearings.

• Proceedings of the KSR Conference
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• 2006.11b
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• pp.274-280
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• 2006

The study is to analyze dynamo test results for various commercial pads in order to verify the performance of brake disk with CV-NCM cast iron. The developed brake disk will apply to 200 km/h tilting trains that is being developed as one part of project for speed-up on Korean existing railroad. The test program is made out suitably for braking condition and performance of test equipment by referring UIC 541-3. Two kinds of resin pad and one kind of foreign sintered pad suitable for 200 km/h trains are used as various commercial pad for the dynamo test. The data aquisition for the maximum and smallest temperature, hot spot, etc. on disk and pad is performed by using the thermocouples and thermal imaging cameras. From this research, we obtained braking characteristics between CV-NCM cast iron disk and pad of various material and will be utilized usefully as basis data of performance optimization of developing sintered pad.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.4
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• pp.711-719
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• 2002

This paper presents the synchronous vibration control of a rotor system using an active air bearing(AAB). In order to suppress the synchronous vibration, it is necessary to actively control the air film pressure or the air film thickness. In this study, active pads are used to control the air film thickness. Active pads are supported by pivots containing piezoelectric actuators and their radial position can be actively controlled by applying voltage to the actuators. Thus, disturbances, i. e. various kinds of external force can cause shaft vibration as well as change of the air film thickness. The dynamic behavior of a rotary system supported by two tilting-pad gas bearings and its active stabilization using the tilting-pads as actuators are investigated numerically. The $\mu$ synthesis are applied to the AAB system with three pads, two of which contain piezoelectric actuators. To test the validity of the theoretical method, the performance of this control method is evaluated through experiments. The experimental results also show the effectiveness of the control system for suppressing the unbalanced response of the rigid modes.

• Tribology and Lubricants
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• v.9 no.2
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• pp.29-35
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• 1993

The thermohydrodynamic(THD) performance of a large tilting pad journal bearing in laminar and turbulent flow regions is investigated experimentally. The continuous shaft surface temperature, and bearing surface temperature are measured along with the shaft speed and the bearing load for various flow rates. It is observed that the shaft surface temperature is constant in the circumferential direction and increases with the increase of shaft speed in both low and high shaft speed region, however, there exist transition region where the shaft surface temperature decreases with the increase of shaft speed. When the turbulence occurs in the lubricant film, both the inlet and maximum bearing surface temperature steeply increase and the temperature gradient in the circumferential direction decreases.

• The KSFM Journal of Fluid Machinery
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• v.13 no.3
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• pp.18-23
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• 2010

This paper predicts the unbalance and transient (start-up) response of a 5MW industrial gas turbine by using commercial rotordynamic tool, DYNAMICS 4.3. The gas turbine is operated at 12,975rpm on squeeze film dampers or tilting pad bearings. The stiffness and damping coefficients of the squeeze film dampers and tilting pad bearings are estimated. It is seen that the vibration amplitude of the gas turbine rotor is sufficiently small around the critical speeds and at the rated speed.

• Journal of Advanced Marine Engineering and Technology
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• v.22 no.1
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• pp.85-91
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• 1998

In this paper, an influence of inlet pressure on the running characteristics of tilting pad thrust bearing is studied by a numerical analysis. The inlet pressure is obtained from the extended Bernoulli equation including the loss coefficient which is varied with the operating conditions. The running characteristic parameters such as the minimum film thickness, the film pressure and the film thickness ratios are calculated for various runner speeds with constant load in particular two pivot positions. The results are shown that the inlet pressure has a large influence on the minimum film thickness and other running characteristic parameters.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1993.12a
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• pp.85-91
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• 1993

Air-Lubricated tilting pad journal bearing that has high stability is analyzed by using the direct method, and this bearing is usually used to need high precision. The pressure that supports the shaft is occured by the differences between the shaft and pads radii of curvatures. So the characteristics of load capacity for their variable values is important. In this paper the load capacity is compared with some of the eccentricity ratio values. The large load oapacity comes form large eccentricity ratio, high bearing number and high preload. But if the preload becomes too high, the shaft comes into contact with the pads. Stiffness and damping coefficients are compared with some of the preload, too. The coefficients decreased along compressibility number with constant load.

• The KSFM Journal of Fluid Machinery
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• v.15 no.6
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• pp.64-69
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• 2012

This paper deals with the study on repair case of journal shaft and bearing damage in 25MW industrial gas turbine caused by sudden blackout, operation mistake, and logic abnormal, etc. When a serious accident such as journal and bearing damage in a gas turbine occurs, the domestic local companies having the gas turbine are dependent on manufacturer for all maintenance and repair schedule until now. This case study shows that the damaged gas turbine is normally re-operated itself in domestic by establishing repair schedule in a short period of time, repairing damage journal shaft and tilting pad bearings, and performing rotating test for a reliability check. This paper can be regarded as the important case study of emergency test run experience of the refurbished 25MW gas turbine rotor.