• Title/Summary/Keyword: tightening torque

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Detection and location of bolt group looseness using ultrasonic guided wave

  • Zhang, Yue;Li, Dongsheng;Zheng, Xutao
    • Smart Structures and Systems
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    • v.24 no.3
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    • pp.293-301
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    • 2019
  • Bolted joints are commonly used in civil infrastructure and mechanical assembly structures. Monitoring and identifying the connection status of bolts is the frontier problem of structural research. The existing research is mainly on the looseness of a single bolt. This article presents a study of assessing the loosening/tightening health state and identifying the loose bolt by using ultrasonic guided wave in a bolt group joint. A bolt-tightening index was proposed for evaluating the looseness of a bolt connection based on correlation coefficient. The tightening/loosening state of the bolt was simulated by changing the bolt torque. More than 180 different measurement tests for total of six bolts were conducted. The results showed that with the bolt torque increases, value of the proposed bolt-tightening index increases. The proposed bolt-tightening index trend was very well reproduced by an analytical expression using a function of the torque applied with an overall percentage error lower than 5%. The developed damage index based on the proposed bolt-tightening index can also be applied to locate the loosest bolt in a bolt group joint. To verify the effectiveness of the proposed method, a bolt group joint experiment with different positions of bolt looseness was performed. Experimental results show that the proposed approach is effective to detect and locate bolt looseness and has a good prospect of finding applications in real-time structural monitoring.

The effect of bolt tightening methods and sequence on the performance of gasketed bolted flange joint assembly

  • Abid, Muhammad;Khan, Yasir Mehmood
    • Structural Engineering and Mechanics
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    • v.46 no.6
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    • pp.843-852
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    • 2013
  • This paper presents results of the effect of different bolt tightening sequences and methods on the performance of gasketed bolted flange joint using nonlinear finite element analysis. Bolt preload scatter due to elastic interactions, flange stress variation and bolt bending due to flange rotation and gasket contact stress variation is difficult to eliminate in torque control method i.e. tightening one bolt at a time. Although stretch control method (tightening more than one bolt at time) eradicates the bolt preload scatter, flange stress variation is relatively high. Flange joint's performance is compared to establish relative merits and demerits of both the methods and different bolt tightening sequences.

A Study on the determination of the initial torque in tightening set screw of the drum assembly in VCR (VCR Drum 조립체의 고정나사 체결 Torque 결정에 관한 연구)

  • Son, Young-Gap;Kim, Jae-Jung;Back, Seung-Jun;Chang, Seog-Weon;Ryu, Dong-Su
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.333-338
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    • 2000
  • This paper presents an experimental study and numerical thermal deformation analysis in the home appliance, Video Cassette Recorder. Analyzing the change axial force of a set screw according to the change of temperature in the drum assembly, we can determine the initial torque in tightening set screw. The torque will have the preload boss not be separated from the bearing. Also we conduct the fundamental experiment to constitute a boundary condition of the numerical analysis. With the result of this study, we can change the material of preload boss, copper, for aluminum.

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CPVC Valve Tightening Torque Impact Sockets on the Leaks (CPVC 밸브소켓 체결토크가 누수발생에 미치는 영향)

  • Lim, Chun-Ki;Baek, Eun-Sun
    • Fire Science and Engineering
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    • v.30 no.4
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    • pp.46-58
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    • 2016
  • In this study, the stress applied to screw section, strain, displacement, von Mises stress, and the compression stress applied to the rubber packing for watertightness are estimated with computer simulation when the tightening torque of valve socket is in the range of $10{\sim}130N{\cdot}m$ in order to analyze the influence of valve socket screw section in accordance with the excessive tightening which is supposed to be the cause of water leakage from the synthetic resin piping for fire fighting application of sprinkler equipment, and for the sake of verifying this, adequate value of tightening torque and the value of the compression stress of rubber packing are investigated by examining the number of connected thread for each tightening torque, the deformation state of valve socket and rubber packing and conducting the water hammering test. The result of this test is expected to be utilized as the data required for revising the standard or technical criteria to prevent the water leakage of the synthetic resin piping for fire fighting application.

A STUDY ON THE ABUTMENT SCREW LOOSENINE OF DENTAL IMPLANTS (치과 임플랜트 지대나사의 풀림 현상에 관한 연구)

  • Kang, Yun-Mo;Lim, Ju-Hwan;Cho, In-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.34 no.1
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    • pp.1-14
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    • 1996
  • Abutment screw loosening of dental implant is a major problem in the treatment of dental implant. The purpose of this study was to examine the effect on the prevention of screw loosening according to tightening method and using of washer. In the first experiment, using a implant fixture and precisely fabricated temporary cylinder, the loosening torque was measured by tightening the screw 5 times repeatedly. In the second experiment, the fabricated crown and implant fixture was tightened by the screw that is attatched washer and then the loosening torque was measured after loading it 1800, 12600 times under the force of 150N. The results were as follows. 1. The highest loosening torque appeared after tightening 3 times repeatedly(p<0.01). 2. When the washer was used, the loosening torque was increased significantly under the loading 1800 times(p<0.01), 3. When the washer was used, the loosening torque was increaed under the loading 12600 times, but it is statistically not significant(p<0.01). The first experiment results mean that 3 times repeated tightening screw is most effective clinically. The second results mean that washer is effective in prevention screw loosening, but the effect is decreased with increasing load.

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A two-phase servo motor control circuit for the nut-runners employing the tightening torque control method (자동나사체걸기의 토크제어를 위한 AC 2상서보모터 제어회로 설계)

  • 김기엽;김일환;박찬웅
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.312-316
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    • 1987
  • A simple hybrid circuit to control the two-phase AC motor of the nut-runners which employ the tightening torque control system is described in this paper. The circuit has emphasis on the low-cost implementation. The circuit constitutes of the V/F converter using a timer IC, the pulse width modulator using the fastening torque signal and the two-phase logic sequencer.

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Influence of Tightening Torque on Implant-Abutment Screw Joint Stability (조임회전력이 임플랜트-지대주 나사 연결부의 안정성에 미치는 영향)

  • Shin, Hyon-Mo;Jeong, Chang-Mo;Jeon, Yonung-Chan;Yun, Mi-Jeong;Yoon, Ji-Hoon
    • The Journal of Korean Academy of Prosthodontics
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    • v.46 no.4
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    • pp.396-408
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    • 2008
  • Statement of problem: Within the elastic limit of the screw, the greater the preload, the tighter and more secure the screw joint. However, additional tensile forces can incur plastic deformation of the abutment screw when functional loads are superimposed on preload stresses, and they can elicit the loosening or fracture of the abutment screw. Therefore, it is necessary to find the optimum preload that will maximize fatigue life and simultaneously offer a reasonable degree of protection against loosening. Another critical factor in addition to the applied torque which can affect the amount of preload is the joint connection type between implant and abutment. Purpose: The purpose of this study was to evaluate the influence of tightening torque on the implant-abutment screw joint stability. Material and methods: Respectively, three different amount of tightening torque (20, 30, and 40 Ncm) were applied to implant systems with three different joint connections, one external butt joint and two internal cones. The initial removal torque value and the postload (cyclic loading up to 100,000 cycles) removal torque value of the abutment screw were measured with digital torque gauge. Then rate of the initial and the postload removal torque loss were calculated for the comparison of the effect of tightening torques and joint connection types between implant and abutment on the joint stability. Results and conclusion: 1. Increase in tightening torque value resulted in significant increase in initial and postload removal torque value in all implant systems (P < .05). 2. Initial removal torque loss rates in SS II system were not significantly different when three different tightening torque values were applied (P > .05), however GS II and US II systems exhibited significantly lower loss rates with 40 Ncm torque value than with 20 Ncm (P < .05). 3. In all implant systems, postload removal torque loss rates were lowest when the torque value of 30 Ncm was applied (P < .05). 4. Postload removal torque loss rates tended to increase in order of SS II, GS II and US II system. 5. There was no correlation between initial removal torque value and postload removal torque loss rate (P > .05).

Comparison of the torque stability of Implant Torque Controllers

  • Kim, Dae-Gon;Cho, Lee-Ra;Park, Chan-Jin
    • Journal of Korean Dental Science
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    • v.2 no.1
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    • pp.19-27
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    • 2009
  • Tightening of the screws in implant restorations should be accurate and precise. If applied torque is too low, screw loosening would be occurred. With too high torque, the screw fracture might take place. Various torque generating devices are developed and employed to apply a proper torque. The purpose of this investigation was to determine and compare the accuracy of the torque controllers. In this study, 4 types of torque controllers were used; electronic torque controller, torque limiting device, torque indicating device and contra angle torque driver. Digital torque gauge was employed to measure the de-torque value. Thirty cycles of tightening and loosening were done with each torque controller. All implant torque controllers have shown slight errors and deviations. The torque liming device exhibited the most accurate data. No significant difference was found among the mean de-torque values of the electronic torque controller, torque indicating device and contra angle torque driver. In the limitation of this study, it would be recommended that the implant torque controllers should be checked whether uniformed and precise torque can be generated and a measuring error should be corrected.

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Development and Implementation of a Skill Transfer System for a Self-Tapping Screw-Tightening Operation

  • Matsumoto, Toshiyuki;Doyo, Daisuke;Shida, Keisuke;Kanazawa, Takashi
    • Industrial Engineering and Management Systems
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    • v.10 no.3
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    • pp.209-220
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    • 2011
  • Self-tapping screws have some operational peculiarities. In spite of their economical advantage that requires no prior tapping operation, a weakness of self-tapping screw-tightening operations is that screws can easily be tightened at a non-right angle, thus resulting in an improper tightening strength. Increases in outsourced workers have reduced labor costs, but the accompanying high worker fluidity means that new workers are more frequently introduced into factories. It is necessary to train new workers for self-tapping screw-tightening operations, which occupies a considerable portion of ordinary assembly works. The purpose of this study is to develop and implement a skill transfer system for the operation. This study (1) proposes a set of characteristic values for evaluating the quality of the operation and develops a device that can measure these values; (2) proposes criteria for evaluating the resultant quality of the tightening; and (3) develops a skill training system for better work performance. Firstly, sets of characteristic values for evaluating the quality of the operation, namely, torque, vertical pressure forces and horizontal vibration forces, are proposed. A device that can measure these values is developed. Secondly, criteria for evaluating the resultant quality of the tightening are identified, involving tightening torque, maximum vertical pressure and timing, vibration area during the processing and tightening period, and work angle. By using such parameters, workers with the proper aptitude can be identified. Thirdly, a skill training system for the operation is developed. It consists of screwdriver operation training and screw-tightening training with feedback information about the results of the operation. Finally, the validity of the training system is experimentally verified using new operators and actual workers.