• Title/Summary/Keyword: thickness shrinkage

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A Study on the Deformation Control of Thin Plate Block by Applying the Tensioning Method (장력법을 적용한 박판블록의 변형제어에 관한 연구)

  • Kim, Cheol-Ho;Yang, Jong-Soo;Kim, Ho-Kyung
    • Journal of Welding and Joining
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    • v.25 no.6
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    • pp.59-63
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    • 2007
  • The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates and in addition internal and external constraints have much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the transverse and longitudinal deformation. In order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test has been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present experimental study, it has been found that the tensioning method is very effective in reducing the weld-induced residual stress as well as the weld-induced deformation.

A Study on Physical Properties of Wool with Shrink-resist treatment and Felting (양모 방축가공에 따른 물리적 성질 변화)

  • Jeong, Ahyun;Kim, Jongjun
    • Journal of Fashion Business
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    • v.19 no.2
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    • pp.23-35
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    • 2015
  • In this study, the effect of shrink-resist treatment agent on the wool finishing, specifically anti-felting of wool product was studied. We aimed at providing preliminary data leading to the diversification of high-value added fashionable wool product. Two type of wool fabrics, dense and sheer, were employed. The fabric specimens were treated with solutions of shrink-resist treatment agent with wet pick-up rate 110%, 130%, and 150%, respectively, by using a padding mangle. The solution treated fabric specimens were then dried at room temperature first, at $90^{\circ}C$ for 15 minutes in a drying oven, and finally cured at $130^{\circ}C$ for 3 minutes. Cured wool fabric specimens were then subjected to a felting process. The physical and mechanical properties, including shrinkage rate along warp/filling direction, thickness at specified measurement pressure, drape stiffness, and air-permeability, were analyzed. After felting process, the shrinkage rates of wool fabric specimens, treated with shrink-resist treatment agent, were lower than those of control wool fabric specimens. The stiffness values of wool fabric specimens measured by using Flexometer were increased.

A Study on the compensation margin on butt welding joint of large steel plates in shipyards (조선해양 구조물 주판의 Butt welding joint 수축에 관한 연구)

  • Kim, Jeongtae;Lee, Daechul;Jeong, Hyomin;Chung, Hanshik
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.5
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    • pp.461-466
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    • 2013
  • This paper examines the characteristics of butt welding joint shrinkage for shipbuilding and marine structures main plate. The shrinkage strain of butt welding joint which is caused by the process of heat input and cooling, results in the difference between dimensions of the actual parent metal and the dimensions of design. This, in turn, leads to poor quality in the production of ship blocks and reworking through period of correction brings about impediment on improvement of productivity. Through experiments on butt welding joint's shrinkage strain on large structures main plate, the deformation of welding residual stress in the form of I, Y, V was obtained. In addition, the results of experiments indicate that there is limited range of shrinkage in the range of 1 ~ 2 mm in 11t ~ 21.5t thickness and the effect of heat transfer of weld appears to be limited within 1000mm based on one side of seam line so there was limited impact of weight of parent metal on the shrinkage. Finally, it has been learned that Shrinkage margin needs to be applied differently based on groove phenomenon in the design phase in order to minimize shrinkage.

Comparison of Mechanical Properties and Form Accuracy in FDM 3D Printing Based on Building Conditions (FDM 방식 3D 프린팅에서 제작 조건에 따른 기계적물성치와 형상정밀도의 실험적 비교)

  • Kim, Gi-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.8
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    • pp.52-59
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    • 2021
  • In this study, we experimentally evaluated the mechanical properties and geometric form accuracy in FDM 3D printing processes based on the printing direction, building direction, and layer thickness. The specimen test results showed that the tensile strength increased by over 33% in the printing direction compared to the direction perpendicular to printing and the tensile strength becomes larger as the layer thickness decreased. Furthermore, the tensile and impact strengths in the building direction were significantly reduced due to the difference in the interlayer joining and bonding strengths of the fused material. Additionally, shrinkage of the material due to phase change induced curl distortion especially in thin and long 3D-printed products, which increased as the layer thickness increased.

A Study of the Injection Mould of LCD Monitor (LCD Monitor사출금형에 대한 연구)

  • Moon Y. D.
    • Transactions of Materials Processing
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    • v.14 no.4 s.76
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    • pp.360-367
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    • 2005
  • The injection-molded plastic parts have many surface defects: warpage, weldline, flowmark, zetting, scratching, shading and so on. As weldline was one of the major surface defects in the case of desktop monitor, warpage and surface shrinkage are the bigger problems of LCD monitor in the pursuit of light weight and thinner thickness of parts. Some measures to improve these defects were introduced in this paper. Based on these, the laboratory work to find out the optimum processing conditions and to get the best parts was repeated injection moulding try-out after reflecting these improvements. The defects of warpage and surface shrinkage was significantly improved after the improvements in the case of the 20.1 inch even if in the 15 and 17inch case the warpage size was a lttle over the allowed specification because of not taking the measure for parts design within the allowable limits from the required specification in the cause of cost down.

Electrical Properties of 2-2 Mode Piezocomposites (2-2형 압전복합재료의 전기적 특성)

  • Lee, Sang-Wook;Nam, Hyo-Duk;Ryu, Jeong-Tag;Kim, Yeon-Bo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.8
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    • pp.690-695
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    • 2005
  • We have investigated on the development of 2-2 mode piezocomposites that have better piezoelectric activity and lower acoustic impedance than those of conventional piezoceramics. In this study, we have investigated the electrical properties and acoustic impedance of 2-2 mode piezocomposite which were fabricated using the dice-and-fill technique for the different volume fractions of PZT The volume shrinkage of polymer is an important factor in 2-2 mode piezocomposites fabrication. The thickness mode electromechanical coupling factor($\kappa_t$) of PZT was compared with that of piezocomposites. It was shown that the 2-2 mode piezocomposites were much better than the PZT only. The acoustic impedance of 2-2 mode piezocomposites decreased linearly when PZT volume fraction was decreased.

A Field Study to Investigate Moisture Loss from Early-Age Concrete Pavements

  • Jeong Jin-Hoon;Choi Koil
    • Journal of the Korea Concrete Institute
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    • v.16 no.5 s.83
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    • pp.725-731
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    • 2004
  • A field test program was conducted for the newly placed concrete pavement of US Interstate Highway 10 between March 26th and 28th, 2003. The test section was located between Van Horn and Sierra Blanca in Hudspeth County approximately 130 km east of El Paso, Texas. The main objective of the test was collecting moisture-related data to validate the models of effective curing thickness, evaporation rate, and moisture-based maturity. Effect of moisture loss on drying shrinkage strain was studied using additional test instrumentation.

Optimization of injection molding to minimize sink index with Taguchi's Robust Design technique (다구찌의 강건설계 기법을 이용한 사출 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화)

  • Kwon, Youn Suk;Jeong, Yeong Deug
    • Design & Manufacturing
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    • v.1 no.1
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    • pp.17-21
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    • 2007
  • In the manufacture and processing of large plastic materials, product quality is tested and verified through several techniques such as injection processing, residual stress through injection molding and shrinkage. With regards to the injection molding process, common problems such as inconsistent density is seen when different points of the product are discovered to have varying thickness levels. Sink marks in product are then evident. This occurs when there is poor molding conditions caused about by poor runner and packaging systems incorporated into the process. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique.

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Effects of Dimension of Part and Structure of Supports on the Shape Error in Stereolithography Process (SL 광조형 공정에서 제작물 치수와 지지대 구조가 형상오차에 미치는 영향)

  • Kim, Gi-Dae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.32-38
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    • 2006
  • During stereolithography processes, the shape errors such as curl distortion and distortion of side face are generated due to the shrinkage of liquid resins. In this study, the effects of dimension of part and structure of supports on the shape error are examined. Cubic specimens which have different thicknesses are manufactured and their deformations are measured with CMM. Thicker part generates smaller curl distortion of top face and larger of bottom face. Also thicker part generates larger distortion of side face until part thickness increases to about 20mm. Larger stiffness of supports which is obtained by shorter spacing of the supports and line type contact instead of point type contact generates smaller shape error of the part.

The Relation between the Welding Conditions and Distortions of a Bead Weld on a Rectangular Plate -Transverse Shrinkage and Angular Distortion- (사각평판상(四角平板上)의 Bead용접(熔接)으로 인(因)한 변형(變形)과 용접(熔接) 조건(條件)과의 관계(關係) -횡수축(橫收縮)과 각변화(角變化)-)

  • J.E.,Park;E.H.,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.16 no.3
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    • pp.25-33
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    • 1979
  • The relation between the welding conditions and welding distortions were studied with the weld parameters, current, welding speed and plate thickness, and the form of the distortions were derived theoretically. To derive these formulas, the temperature distribution on the plane normal to the direction of the weld line was assumed to be parabolic. Both the theoretical studies for the transverse shrinkage and angular distoction were compared with the experiments. The experiments were performed on the fundamental cases of a bead welds on rectangular mild steel plates. It was found that the distoction formulas were in good agreement with the results of the experiments. The formulas for the calculation of the distortion were established for the case of bead on plate weld using rectangular mild steel plate and the KS E4313, $4mm\phi$ welding rod.

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