• Title/Summary/Keyword: thickness shrinkage

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Verification for transcription of spherical radius and prediction of birefringence in injection molding optical lens (초정밀 광학렌즈의 복굴절 예측과 금형 전사성)

  • Ohmori Hitoshi;Kwak Tae Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.55-60
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    • 2005
  • This paper has been focused in developing of plastic lens with ultra-precision and low birefringence ability using by injection molding simulation tools. The simulation tools, $3D-Timon^{TM}\;and\;Asu-Mold^{TM}$ were applied to visualize indirectly the flow pattern of melted polymer enter the mould and the simulation results are verified as compared with the experimental results. Birefringence and polarized light generated in injection molding process was also calculated for each injection conditions and compared with .the pictures of experimented optical lens go through the polarized light plates device. A spherical radius of plastic optical lens transcribed from profile of mould core surface was measured to estimate the geometrical accuracy fer the each injection conditions. It is confirmed that the simulation results about flow pattern and polarized light area coincided in experimental results. It is known that increasing in thickness shrinkage at center of lens, the spherical radius is larger from comparing the graph measured spherical radius and the thickness shrinkage at center of lens

Properties of Ceramics from a Board Mixed with Sawdust and Rice Husk - Effect of Percentage of Resin Impregnation and Carbonization Temperature - (톱밥과 왕겨로 제조된 혼합세라믹의 물성 - 수지함침율 및 소성온도의 영향 -)

  • Oh, Seung-Won;Ji, Piao Jin;Jeong, In-Soo
    • Journal of the Korean Wood Science and Technology
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    • v.33 no.3 s.131
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    • pp.30-37
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    • 2005
  • This study aimed at offering basic data to develop a new use of sawdust and rice husk. Research investigated the variation of density, weight loss and dimensional decreasing rate by the percentage of resin impregnation and carbonization temperature of ceramics, which were formed by the percentage of resin impregnation of 40~80% and carbonization of $600{\sim}1200^{\circ}C$ with board impregnated with phenolic resin made from sawdust and rice husk. The results of this study were as follows:1) As the percentage of resin impregnation increased, the thickness shrinkage and weight loss were decreased; on the other hand, density and modulus of rupture increased. Meanwhile, the carbonization temperature at $1200^{\circ}C$ showed the highest values, as the density was $0.81g/cm^3$ and the bending strength was $77.9kgf/cm^2$ in the percentage of resin impregnation at 70%. 2) As the carbonization temperature grew higher the linear shrinkage, thickness shrinkage and weight loss increased while the density increased until the carbonization temperature of $1000^{\circ}C$; but then decreased slightly at $1200^{\circ}C$.

Appearance, stretch, and clothing pressure changes in nylon SCY knitted fabric by structure (Nylon SCY 편성물의 편성조직에 따른 외형, 신장특성 및 의복압 변화)

  • Sang, Jeong Seon;Park, Myung-Ja
    • Journal of the Korea Fashion and Costume Design Association
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    • v.21 no.4
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    • pp.17-26
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    • 2019
  • This research aims to obtain useful data on the development of compression garment products with high-stretch knitted materials. Using nylon SCY, four specimens were knitted. Then, appearance (width, length, weight, thickness), stretch property (stretch, recovery) and clothing pressure were measured and their interrelation was analyzed. In the comparison of appearance features, yarn floating caused shrinkage in both course and wale directions of the specimens. Yarn overlapping by tucking caused a release in the course direction and shrinkage in the wale direction. Also, structural change was affected by the weight and thickness change of the knitted fabric. In the analysis of fabric stretch, yarn floating reduced the extension in course direction and increased that in wale direction of the knitted fabric. However, yarn overlapping reduced the elongation in both directions. In the analysis of recovery, yarn floating and overlapping raised fabric recovery in both directions, and tuck structure was superior to float in recovery. In the analysis of clothing pressure, 'Plain-Float' structured fabrics showed a higher clothing pressure than 'Plain' and the clothing pressure value of 'Plain-Tuck' was lower than that of 'Plain'. As for the correlation between fabric appearance, stretch property, and clothing pressure, the appearance change in course direction had a major influence on the clothing pressure. The shrinkage of appearance led to a decrease in stretch and an increase in clothing pressure.

Comparative evaluation of sodium hypochlorite and microwave disinfection on dimensional stability of denture bases

  • Nirale, Rutuja Madhukarrao;Thombre, Ram;Kubasad, Girish
    • The Journal of Advanced Prosthodontics
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    • v.4 no.1
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    • pp.24-29
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    • 2012
  • PURPOSE. To compare the effect of sodium hypochlorite and microwave disinfection on the dimensional stability of denture bases without and with relining. MATERIALS AND METHODS. A brass die was prepared by simulating an edentulous maxillary arch. It was used to fabricate 1.5 mm and 3 mm of thickness denture bases (n = 40). The 1.5 mm of thickness-specimens (n = 20) were relined with 1.5 mm of autopolymerizing relining resin. Five holes were prepared over crest of ridge of brass die with intimately fitting stainless steel pins which were transferred to the intaglio surface of specimens during fabrication of denture bases. For calculation of dimensional changes in denture bases, differences between the baseline area before and after disinfection of the specimens were used. The denture bases without and with relining were divided into 2 groups (each n =20). Data were analyzed using student paired 't'and unpaired 't'test. RESULTS. Microwave disinfection produces significant shrinkage in both denture bases without relining (t =17.16; P<.001) and with relining (t = 14.9; P<.001). Denture bases without relining showed more shrinkage when compared with relined denture bases after microwave disinfection (t = 6.09; P<.001). The changes in dimensional stability after sodium hypochlorite disinfection were not significant for both denture bases without relining (t = 2.19; P=.056) and denture bases with relining (t = 2.17; P=.058). CONCLUSION. Microwave disinfection leads to increased shrinkage of denture bases without and with relining. Chemical disinfection with sodium hypochlorite seems to be a safer method of disinfection with regards to physical properties such as changes in dimensional stability.

A Study on the Shrinkage Stresses in Polymer Concrete Overlays (폴리머 콘크리트 오버레이의 수축응력에 관한 연구)

  • Jo, Young-Kug;Soh, Yang-Seob
    • Magazine of the Korea Concrete Institute
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    • v.9 no.4
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    • pp.197-205
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    • 1997
  • The shrinkage of polymer concrete overlays to cement concrete causes interface shear, normal and axial stresses in the overlays. These can lead to deterioration of the polymer concrete overlays due to affection of adhesion polymer concrete and cement concrete. The shrinkage stress in the polymer concrete cause it to shorten and the shorting is measured: With the modulus of elasticity of the polymer concrete and strain known the stresses can be calculated. The purpose of this study is to provide the basic data of application of polymer concrete overlays such as bridge decks, highway and airport pavement repair and overlay materials. From the test results. It has been found that depending on the type polymer. overlay thickness, time after curing and temperature. the shrinkage stresses are eliminated by relaxation in time ranging from a few hours to a few days.

Effect of Stabilization Processing Conditions on the Thermal Shrinkage and the Thermal Stability of Rayon Fabrics Untreated and Surface-Treated with Phosphoric Acid (인산처리 유·무에 따른 레이온직물의 열수축과 열안정성에 미치는 안정화 공정 조건의 영향)

  • Cho, Donghwan;Lee, Jongmoon;Park, Jong Kyoo
    • Journal of Adhesion and Interface
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    • v.5 no.3
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    • pp.10-17
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    • 2004
  • We investigated the effect of stabilization processing parameters on the thermal shrinkage, thermal stability and microstructure of rayon fabrics stabilized under various conditions such as heating rate, stabilization temperature, atmosphere gas, and chemical treatment. The presence and absence of phosphoric acid treatment and the heating rate have most importantly influenced the thermal shrinkage and the weight change of rayon fabrics. Especially, the phosphoric acid treatment decreases the reduction of thickness, length, and weight of the fabrics by about 80%, 20%, and 26%, respectively, in comparison with the untreated counterparts, showing the protective effectiveness of the thermal shrinkage involved. The thermal stability of stabilized rayon fabrics is also affected by all the processing conditions used: stabilization temperature, phosphoric acid treatment, atmosphere gas, and heating rate. In addition, the surface and diameter of the stabilized fiber significantly depend on the treatment of phosphoric acid prior to stabilization process.

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Measurement of effective cure shrinkage of EMC using dielectric sensor and FBG sensor (유전 센서 및 광섬유 센서를 이용한 EMC 유효 경화 수축 측정)

  • Baek, Jeong-hyeon;Park, Dong-woon;Kim, Hak-sung
    • Journal of the Microelectronics and Packaging Society
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    • v.29 no.4
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    • pp.83-87
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    • 2022
  • Recently, as the thickness of the semiconductor package becomes thinner, warpage has become a major issue. Since the warpage is caused by differences in material properties between package components, it is essential to precisely evaluate the material properties of the EMC(Epoxy molding compound), one of the main components, to predict the warpage accurately. Especially, the cure shrinkage of the EMC is generated during the curing process, and among them, the effective cure shrinkage that occurs after the gelation point is a key factor in warpage. In this study, the gelation point of the EMC was defined from the dissipation factor measured using the dielectric sensor during the curing process similar with actual semiconductor package. In addition, DSC (Differential scanning calorimetry) test and rheometer test were conducted to analyze the dielectrometry measurement. As a result, the dielectrometry was verified to be an effective method for monitoring the curing status of the EMC. Simultaneously, the strain transition of the EMC during the curing process was measured using the FBG (Fiber Bragg grating) sensor. From these results, the effective cure shrinkage of the EMC during the curing process was measured.

A Study on the Temperature Distribution and Deformation of Case in Shrinkage Fit Process(I) - Temperature Monitoring and Heat Transfer Analysis Model - (열박음 공정이 케이스의 온도분포 및 변형에 미치는 영향(I) - 온도 계측 및 열전달 해석 모델 정립 -)

  • 장경복;조상명;강성수
    • Journal of Welding and Joining
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    • v.19 no.4
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    • pp.384-390
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    • 2001
  • There have been many problems due to deformation in industry field. Especially, it is severe in parts with small size and thin thickness and in products that must have excellent airtightness and anti-noise. The countermeasures for this deformation in field have mainly been dependent on the rule of trial and error by operator's experience because of productivities. Systematic study about this product with deformation is also insufficient that deformation is complex problem with shape, size, material of product, joining method and conditions, etc.. It is efficient to apply CAE technique without influence on productivity to this problem. There is, however much difference between the result analyzed by CAE and appearances in working field because of the insufficiency of communication between simulator and worker and of sensing data for boundary condition in analysis. In this study, to solve this deformation problem, we intend to make a simulation model that is adapted from working conditions by tuning and feedback between sensing data and simulation results. This paper include temperature monitoring and make a heat transfer model using sensing data in product as previous step for deformation analysis. The heat transfer analysis of shrinkage fit process is considerably difficult due to contact heat transfer between case and core. To solve this contact problem, gap element is used in present study.

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On the Deformation Control of Ship's Thin Plate Block by Applying the Tensioning Method (장력법을 적용한 선체 박판블록의 변형감소 방안에 관한 실험연구)

  • Lee Joo-Sung;Kim Cheul-Ho
    • Journal of Ocean Engineering and Technology
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    • v.20 no.3 s.70
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    • pp.103-108
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    • 2006
  • It has been well appreciated that reducing weld-induced deformation as law as possible is important during fabrication for a more efficient production of blocks. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the weld-induced deformation. In order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present experimental study, it has been found that the tensioning method is very effective on reduction of weld-induced residual stress as well as weld-induced deformation.

Study on compensation of thermal stresses in multilayered materials

  • Han, Jin-Woo;Kim, Jong-Yeon;Kim, Byoung-Yong;Han, Jeong-Min;Moon, Hyun-Chan;Park, Kwang-Bum;Seo, Dae-Shik
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.413-413
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    • 2007
  • In recent years, flexible display devices such as liquid crystal display (LCD), organic light emitting diode (OLED), etc. have attracted considerable interest in a wide variety of applications. Polymer substrate is absolutely necessary to realize this kind of flexible display devices. Using the polymer as a substrate, there are lots of advantages including not only mechanical flexibility such as rolling and bending characteristics but also light weights, low cost and so on. In detail, thickness and weights is only one forth and one second of glass substrate, respectively. However, it needs low temperature below $150^{\circ}C$ in the fabrication process comparing to conventional deposition process. The polymer substrate is not thermally stable as much as the glass substrate so that some deformation can be occurred according to variation of temperature. In particular, performance of devices can be easily deteriorated by shrinkage of substrate when heating it. In this paper, pre-annealing and deposition of buffer layer was introduced and studied to solve previously mentioned problems of the shrinkage and followed shear stress.

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