• 제목/요약/키워드: thickness optimization

검색결과 768건 처리시간 0.027초

등가정하중을 이용한 튜브 하이드로포밍 공정 최적설계에 관한 기초연구 (Preliminary Study on Optimization of the Tube Hydroforming Process Using the Equivalent Static Loads)

  • 장환학;박경진;김태경
    • 대한기계학회논문집A
    • /
    • 제39권3호
    • /
    • pp.259-268
    • /
    • 2015
  • 본 논문은 등가정하중을 이용하여 튜브 하이드로포밍 공정을 위한 최적설계를 제안한다. 튜브 하이드로포밍 공정의 최적설계는 유체의 압력과 축 방향 압입량에 대한 적절한 하중경로를 결정하고, 이를 통하여 성형해석 후 결함이 없는 원하는 형상의 제품을 얻는 것을 목적으로 한다. 그러나 기존의 등가정하중법은 하중을 설계변수로 고려하지 못한다. 또한 튜브 하이드로포밍 공정의 최적설계에서 고려하는 비선형 두께 응답을 고려하기 위한 최적화가 필요하다. 따라서 본 연구에서는 튜브 하이드로포밍 공정의 최적설계에 적합한 새로운 등가정하중을 제시한다. 또한 새로운 등가정하중을 이용한 최적설계 프로세스를 제시한다. 제시한 최적설계방법의 사용 가능성은 예제를 통하여 확인한다.

FEA based optimization of semi-submersible floater considering buckling and yield strength

  • Jang, Beom-Seon;Kim, Jae Dong;Park, Tae-Yoon;Jeon, Sang Bae
    • International Journal of Naval Architecture and Ocean Engineering
    • /
    • 제11권1호
    • /
    • pp.82-96
    • /
    • 2019
  • A semi-submersible structure has been widely used for offshore drilling and production of oil and gas. The small water plane area makes the structure very sensitive to weight increase in terms of payload and stability. Therefore, it is necessary to lighten the substructure from the early design stage. This study aims at an optimization of hull structure based on a sophisticated yield and buckling strength in accordance with classification rules. An in-house strength assessment system is developed to automate the procedure such as a generation of buckling panels, a collection of required panel information, automatic buckling and yield check and so on. The developed system enables an automatic yield and buckling strength check of all panels composing the hull structure at each iteration of the optimization. Design variables are plate thickness and stiffener section profiles. In order to overcome the difficulty of large number of design variables and the computational burden of FE analysis, various methods are proposed. The steepest descent method is selected as the optimization algorithm for an efficient search. For a reduction of the number of design variables and a direct application to practical design, the stiffener section variable is determined by selecting one from a pre-defined standard library. Plate thickness is also discretized at 0.5t interval. The number of FE analysis is reduced by using equations to analytically estimating the stress changes in gradient calculation and line search steps. As an endeavor to robust optimization, the number of design variables to be simultaneously optimized is divided by grouping the scantling variables by the plane. A sequential optimization is performed group by group. As a verification example, a central column of a semi-submersible structure is optimized and compared with a conventional optimization of all design variables at once.

Radiation shielding optimization design research based on bare-bones particle swarm optimization algorithm

  • Jichong Lei;Chao Yang;Huajian Zhang;Chengwei Liu;Dapeng Yan;Guanfei Xiao;Zhen He;Zhenping Chen;Tao Yu
    • Nuclear Engineering and Technology
    • /
    • 제55권6호
    • /
    • pp.2215-2221
    • /
    • 2023
  • In order to further meet the requirements of weight, volume, and dose minimization for new nuclear energy devices, the bare-bones multi-objective particle swarm optimization algorithm is used to automatically and iteratively optimize the design parameters of radiation shielding system material, thickness, and structure. The radiation shielding optimization program based on the bare-bones particle swarm optimization algorithm is developed and coupled into the reactor radiation shielding multi-objective intelligent optimization platform, and the code is verified by using the Savannah benchmark model. The material type and thickness of Savannah model were optimized by using the BBMOPSO algorithm to call the dose calculation code, the integrated optimized data showed that the weight decreased by 78.77%, the volume decreased by 23.10% and the dose rate decreased by 72.41% compared with the initial solution. The results show that the method can get the best radiation shielding solution that meets a lot of different goals. This shows that the method is both effective and feasible, and it makes up for the lack of manual optimization.

전산유체역학을 이용한 수치 최적설계 (Numerical optimization design by computational fluid dynamics)

  • 이정우;문영준
    • 대한기계학회논문집B
    • /
    • 제20권7호
    • /
    • pp.2347-2355
    • /
    • 1996
  • Purpose of the present study is to develop a computational design program for shape optimization, combining the numerical optimization technique with the flow analysis code. The present methodology is then validated in three cases of aerodynamic shape optimization. In the numerical optimization, a feasible direction optimization algorithm and shape functions are considered. In the flow analysis, the Navier-Stokes equations are discretized by a cell-centered finite volume method, and Roe's flux difference splitting TVD scheme and ADI method are used. The developed design code is applied to a transonic channel flow over a bump, and an external flow over a NACA0012 airfoil to minimize the wave drag induced by shock waves. Also a separated subsonic flow over a NACA0024 airfoil is considered to determine a maximum allowable thickness of the airfoil without separation.

Optimization of Process Parameters for Dry Film Thickness to Achieve Superior Water-based Coating in Automotive Industries

  • Prasad, Pranay Kant;Singh, Abhinav Kr;Singh, Sandeep;Prasad, Shailesh Kumar;Pati, Sudhanshu Shekher
    • Corrosion Science and Technology
    • /
    • 제21권2호
    • /
    • pp.121-129
    • /
    • 2022
  • A study on water-based epoxy coated on mild steel using the electroplating method was conducted to optimize the process parameters for dry film thickness to achieve superior paint quality at optimal cost in an automotive plant. The regression model was used to adjust various parameters such as electrode voltage, bath temperature, processing time, non-volatile matter, and surface area to optimize the dry film thickness. The average dry film thickness computed using the model was in the range of 15 - 35 ㎛. The error in the computed dry film thickness with reference to the experimentally measured dry film thickness value was - 0.5809%, which was well within the acceptable limits of all paint shop standards. Our study showed that the dry film thickness on mild steel was more sensitive to electrode voltage and bath temperature than processing time. Further, the presence of non-volatile matter was found to have the maximum impact on dry film thickness.

스위프 기하학적 모델을 사용한 프리즘 쉘의 최적화 (Shape and Thickness Optimizations of Prismatic Shells Using a Simple Sweep Geometric Model)

  • 이상진
    • 한국전산구조공학회논문집
    • /
    • 제13권2호
    • /
    • pp.221-230
    • /
    • 2000
  • 스위프 기하학적 모델은 곡선, 면 또는 입방체를 주어진 경로를 따라 이동시킴으로써 기하학적 모델을 생성하는 기법이다. 따라서 스위핑을 사용하면 프리즘 쉘의 곡면을 쉽게 정의할 수 있다. 본 논문은 스위프 기하학적 모델을 프리즘 쉘의 최적화에 적용하는 절차에 대하여 기술하였다. 제시한 스위프 기하학적 모델을 유한요소법과 융합하였고 프리즘 쉘의 반응을 계산하기 위해 9절점 퇴화쉘요소를 채용하였다. 본 연구에서 제시한 최적화과정을 증명하기 위하여 수치예제를 풀어 보았다. 수치예제를 통하여 제시한 스위프 기하학적 모델이 많은 종류의 프리즘 쉘을 최적화하는데 효율적이고 신뢰적인 방법인 것으로 나타났다.

  • PDF

반응표면법을 이용한 차체 부재의 충돌성능 향상을 위한 설계 최적화 (Design Optimization of Auto-body Members for Crashworthiness Enhancement with the Response Surface Method)

  • 나승렬;송정한;허훈;김현섭
    • 한국자동차공학회논문집
    • /
    • 제13권4호
    • /
    • pp.81-89
    • /
    • 2005
  • The response surface method is the statistical method which can be applied to the non-sensitivity based optimization. The response surface which is constructed by the least square method contains only the polynomial terms so that the global maximum and minimum points are easily obtained. In this paper, this response surface method is utilized to optimize the crashworthiness of auto-body members. As the first step, the thickness of a simple circular tube is optimized to confirm the application of the response surface method to the crashworthiness. Optimization of the thickness on the front side member is, then, performed with the constructed response surface of the absorbed energy and deformation. Optimization results demonstrate that the absorbed energy and the deformation pattern of the front side member is improved in the viewpoint of enhancement of the crashworthiness.

구조 최적 설계기법을 이용한 ULSAB 개념의 자동차 도어 설계 (The Automotive Door Design with the ULSAB Concept Using Structural Optimization)

  • 신정규;송세일;이권희;박경진
    • 한국전산구조공학회:학술대회논문집
    • /
    • 한국전산구조공학회 2000년도 봄 학술발표회논문집
    • /
    • pp.187-194
    • /
    • 2000
  • Weight reduction for an automobile body is being sought for the fuel efficiency and the energy conservation. One way of the efforts is adopting Ultra Light Steel Auto Body (ULSAB) concept. The ULSAB concept can be used for the light weight of an automobile door with the tailor welded blank (TWB). A design process is defined for the TWB. The inner panel of door is designed by the TWB and optimization. The design starts from an existing component. At first, the hinge and inner reinforcements are removed. In the conceptual design stage, topology optimization is conducted to find the distribution of variable thicknesses. The number of parts and the welding lines are determined from the topology design. In the detailed design process, size optimization is carried out to find thickness while stiffness constraints are satisfied. The final parting lines are determined by shape optimization.

  • PDF

마이크로 밀링 머신의 저진동.경량화를 위한 구조 최적설계 (Structural Design Optimization of a Micro Milling Machine for Minimum Weight and Vibrations)

  • 장성현;권봉철;최영휴;박종권
    • 한국공작기계학회논문집
    • /
    • 제18권1호
    • /
    • pp.103-109
    • /
    • 2009
  • This paper presents structural design optimization of a micro milling machine for minimum weight and compliance using a genetic algorithm with dynamic penalty function. The optimization procedure consists of two design stages, which are the static and dynamic design optimization stages. The design problem, in this study, is to find out thickness of structural members which minimize the weight, the static compliance and the dynamic compliance of the micro milling machine under several constraints such as dimensional constraints, maximum compliance limit, and safety factor criterion. Optimization results showed a great reduction in the static and dynamic compliances at the spindle nose of the micro milling machine in spite of a little decrease in the machine weight.