• Title/Summary/Keyword: thickness distribution

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Study on the Film Thickness and Pressure of the Transient Line Contact Elastohydrodynamic Lubrication (비정상 상태의 선접촉 탄성유체윤활 유막두께 및 유막압력 특성연구)

  • Cho, Jae-Cheol;Jang, Si-Youl
    • Tribology and Lubricants
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    • v.25 no.5
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    • pp.335-341
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    • 2009
  • Elastohydrodynamic lubrication (EHL) analysis shows that film thickness is very flat in the contact area and pressure distribution is somehow similar to that of Hertzian contact pressure except the outlet region with pressure spike. These typical patterns of EHL film thickness and pressure are the cases under the steady contact conditions of applied loads and speeds. However, many engineering contacts are rather under the conditions of varying loads and contact speeds, and therefore the predictions for endurance life and performance of machine elements with steady EHL analysis are not suitable in many occasions. This study shows the differences in film thickness formation and pressure distribution between steady and transient contact conditions in several contact cases.

Numerical and Experimental Analysis of Laminated-Film Thickness Variation in Vacuum-Assisted Thermoforming (열진공성형에서 적층필름 두께변화에 대한 수치 및 실험적 해석)

  • Lee, H.S.;Yoo, Y.G.
    • Transactions of Materials Processing
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    • v.22 no.3
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    • pp.171-177
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    • 2013
  • Vacuum-assisted thermoforming is one of the critical steps for successful application of film insert molding (FIM) to make parts of complex shape. If the thickness distribution of the formed film is non-uniform, then cracking, deformation, warpage, and wrinkling can easily occur at the injection molding stage. In this study, the simulation of thermoforming was performed to predict the film thickness distribution, and the results were compared with experiments. Uniaxial tensile tests with a constant crosshead speed for various high temperatures were conducted to investigate the stress-strain behavior. An instance of yielding occurred at the film temperature of $90^{\circ}C$, and the film stiffness increased with increasing crosshead speed. Two types of viscoelastic models, G'Sell model, K-BKZ model, were used to describe the measured stress-strain relationship. The predicted film thickness distributions were in good agreement with the experimental results.

Prediction of the Film Thickness Variation through Film Insert Thermoforming (필름 인서트 열성형 시 필름 두께분포 예측)

  • Kim, G.Y.;Lee, K.O.;Kang, S.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.281-284
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    • 2008
  • Film insert melding is one of the surface processes that enhances functional or aesthetic qualities of an existing product's surface. In general, film insert molding consists of three processes including thermoforming, trimming and injection molding. Thermoforming, which is the first process of film insert molding, is the most important process because the variation of film thickness has an effect on the mold design and process conditions for the subsequent processes, that are, trimming and injection molding. This study is focused on predicting the film thickness distribution through film insert thermoforming process using commercial FEM code. In order to describe rheological behavior of thermoplastic film (ABS), G'Sell's viscoelastic constitutive law was adopted. The numerical model of film insert thermoforming was established, and the simulation to predict film thickness distribution was performed. Comparison between the results of simulation and experiment was made to validate the proposed finite element analysis.

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Comparison of Injection Molding Characteristics according to Thickness Variations of Preform for PET bottle

  • Kim, Nam Hyun;Woo, In Young;Nam, Kyung Woo;Yeon, Baek Rim;Kim, Mi Rae;Lyu, Min-Young
    • Elastomers and Composites
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    • v.56 no.3
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    • pp.164-171
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    • 2021
  • Due to the problem of environmental pollution by plastics, it is necessary to decrease their consumption. In the case of PET bottles, it is essential to reduce the thickness of the bottle for the reduction of plastic used. For manufacturing PET bottles with reduced thickness, it is a prerequisite to design a preform with reduced thickness and study its molding capability. In this study, the injection molding capability was investigated after reducing the body thickness of the preform to 15% and 20%, respectively, for the two preform models currently in use. Injection molding analysis was performed on the existing models and on the models for reduced weight, under the molding conditions of the existing models. Using the computed results, temperature distribution, pressure distribution, deformation and clamping force were compared. Based on the analysis, the injection conditions of the preform model with less thickness were discussed.

Analysis of Subthreshold Swing for Oxide Thickness and Doping Distribution in DGMOSFET (산화막두께 및 도핑분포에 대한 DGMOSFET의 문턱전압이하 스윙분석)

  • Jung, Hak-Kee
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.15 no.10
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    • pp.2217-2222
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    • 2011
  • In this paper, the relationship of potential and charge distribution in channel for double gate(DG) MOSFET has been derived from Poisson's equation using Gaussian function. The relationship of subthreshold swing and oxide thickness has been investigated according to variables of doping distribution using Gaussian function, i.e. projected range and standard projected deviation, The analytical potential distribution model has been derived from Poisson's equation, and subthreshold swing has been obtained from this model for the change of oxide thickness. The subthreshold swing has been defined as the derivative of gate voltage to drain current and is theoretically minimum of 60 mS/dec, and very important factor in digital application. Those results of this potential model are compared with those of numerical simulation to verify this model. As a result, since potential model presented in this paper is good agreement with numerical model, the relationship of subthreshold swing and oxide thickness have been analyzed according to the shape of doping distribution.

Study and analysis of porosity distribution effects on the buckling behavior of functionally graded plates subjected to diverse thermal loading

  • Abdelhak Zohra;Benferhat Rabia;Hassaine Daouadji Tahar
    • Coupled systems mechanics
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    • v.13 no.2
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    • pp.115-132
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    • 2024
  • This paper introduces an improved shear deformation theory for analyzing the buckling behavior of functionally graded plates subjected to varying temperatures. The transverse shear strain functions employed satisfy the stress-free condition on the plate surfaces without requiring shear correction factors. The material properties and thermal expansion coefficient of the porous functionally graded plate are assumed temperature-dependent and exhibit continuous variation throughout the thickness, following a modified power-law distribution based on the volume fractions of the constituents. Moreover, the study considers the influence of porosity distribution on the buckling of the functionally graded plates. Thermal loads are assumed to have uniform, linear, and nonlinear distributions through the thickness. The obtained results, considering the effect of porosity distribution, are compared with alternative solutions available in the existing literature. Additionally, this study provides comprehensive discussions on the influence of various parameters, emphasizing the importance of accounting for the porosity distribution in the buckling analysis of functionally graded plates.

Stress analysis of a postbuckled laminated composite plate

  • Chai, Gin-Boay;Chou, Siaw Meng;Ho, Chee-Leong
    • Structural Engineering and Mechanics
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    • v.7 no.4
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    • pp.377-386
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    • 1999
  • The stress distribution in a symmetrically laminated composite plate subjected to in-plane compression are evaluated using finite element analysis. Six different finite element models are created for the study of stresses in the plate after buckling. Two finite element modelling approaches are adopted to obtain the stress distribution. The first approach starts with a full model of shell elements from which sub-models of solid elements are spin-off The second approach adopts a full model of solid elements at the beginning from which sub-models of solid elements are created. All sub-models have either 1-element thickness or 14-element thickness. Both techniques show high interlaminar direct and shear stresses at the free edges. The study also provides vital information of the distribution of all components of stresses along the unloaded edges in length direction and also in the thickness direction of the plate.

Optimization of Superplastic Forming Process (초소성 성형공정 최적화)

  • Lee, Jeong-Min;Hong, Seong-Seok;Kim, Yong-Hwan
    • Transactions of Materials Processing
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    • v.7 no.3
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    • pp.207-214
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    • 1998
  • Influence of final thickness distribution in superplastic forming processes on mechanical properties of the product becomes very crucial. We should improve the thickness distribution of products by combining process parameters adequately In this paper we adopt a non-linear optimization technique for optimal process design of superplastic forming. And optimum design variable which makes the most adequate thickness distribution in combined stretc/blow forming and blow forming is predicted by this optimization scheme and rigid-viscoplastic finite element method.

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Film Properties of Al Thin Films Depending on Process Parameters and Film Thickness Grown by Sputter (스퍼터로 성장된 알루미늄 박막의 공정 변수와 박막 두께에 따른 물성)

  • Oh, Il-Kwon;Yoon, Chang Mo;Jang, Jin Wook;Kim, Hyungjun
    • Korean Journal of Materials Research
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    • v.26 no.8
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    • pp.438-443
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    • 2016
  • We developed an Al sputtering process by varying the plasma power, process temperature, and film thickness. We observed an increase of hillock distribution and average diameter with increasing plasma power, process temperature, and film thickness. Since the roughness of a film increases with the increase of the distribution and average size of hillocks, the control of hillock formation is a key factor in the reduction of Al corrosion. We observed the lowest hillock formation at 30 W and $100^{\circ}C$. This growth characteristic of sputtered Al thin films will be useful for the reduction of Al corrosion in the future of the electronic packaging field.

Thickness Distribution of Hemispherical Cup in Meso-Scale Deep Drawing Process (반구형 극소 드로인 제품의 두께분포 비교)

  • Lee, K.S.;Jung, H.K.;Kim, J.B.;Kim, J.H.
    • Transactions of Materials Processing
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    • v.20 no.1
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    • pp.36-41
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    • 2011
  • Meso-scale or micro-scale forming of sheet metal parts has been recently considered as one of the important forming technologies with growing demand on meso/micro products for electric or medical devices. Experimental investigation on the cylindrical meso-cup drawing with hemispherical punch is carried out to examine the limit drawing ratio and thickness distribution of drawn cups. The working parameters chosen in this study are blank diameter, die-corner radius and blankholding force. It is found from the experiments that the limit drawing ratio of 2.4 can be achieved in the case of hemispherical cup drawing and uniform thickness distribution in wider region can be obtained compared with the results of conventional cup drawing.