• 제목/요약/키워드: thermo-mechanical properties

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열.기계적 특성 향상을 위한 경사기능 재료 (FGM) (Functionally Gradient Materials (FGMs) for Improved Thermo-mechanical Properties)

  • 박성용;김진홍;김문철;박찬경
    • 한국분말재료학회지
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    • 제11권1호
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    • pp.8-15
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    • 2004
  • FGM은 원하는 물성의 점진적인 변화를 통해 재료에 다양한 특성을 확보할 수 있는 방법이다. 여러FGM의 제조 방법 중 분말야금법과 열용사법이 많이 사용되며, FGM적용은 열ㆍ기계적 물성이 요구되는 응용분야에서 가장 전망이 있고 현재 가장 많은 연구가 진행되어 왔다. 경사기능의 도입은 2층 구조의 재료에 비하여 열팽창 계수의 차이에 의한 층간 잔류응력 집중을 완화 시켜 접합 강도와 열 충격 특성 및 열피로 특성 등의 향상을 가져왔다. 그러나 120$0^{\circ}C$ 이상의 고온에서 사용되어지는 경우, 표면에서 가까이 위치한 금속부의 산화에 의해서 2층 구조보다 저하된 열피로 특성을 보였다. 이러한 점들은 FGM이 가지고 있는 근본적인 문제이므로 응용처의 환경에 대한 고려가 필요하다. 내열 재료뿐만 아니라, 구조용 재료에서도 기계적 물성의 향상을 위해 FGM이 시도되고 있는 등, 현재까지 응용분야의 확대 가능성은 무한하다. 경사 기능 재료를 실제 적용하는데 있어서 문제점으로 지적되고 있는 점들은 1)경사 기능 재료의 신뢰성, 2)경사 기능 재료의 설계, 3)경사 기능 재료의 제조 공정 등의 세 가지 문제점으로 요약할 수 있다. FGM에서의 물성의 변화는 미세구조의 변화 등으로 단순히 rule of mixture로 해석되지 않는다. 이를 위하여 최근 전산 모사를 통해 조성 경사도 및 재료 선정 등에 대한 연구가 이루어지고 있는 추세이며, 새로운 제조 방법 개발 및 개량이 꾸준히 진행되고 있어 향후 FGM의 적용에 대한 전망은 밝다.

BGA 패키지를 위한 언더필의 열적 특성과 유동성에 관한 연구 (Evaluation of Thermal Property and Fluidity with Underfill for BGA Package)

  • 노보인;이보영;김수종;정승부
    • Journal of Welding and Joining
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    • 제24권2호
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    • pp.57-63
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    • 2006
  • In this study, the curing kinetics and thermal degradation of underfill were investigated using differential scanning calorimetry (DSC) and thermo gravimetry analysis (TGA). The mechanical and thermal properties of underfill were characterized using dynamic mechanical analysis (DMA) and thermo-mechanical analysis (TMA). Also, we presented on underfill dispensing process using Prostar tool. The non-isothermal DSC scans at various heating rates, the exothermic reaction peak became narrower with increasing the heating rate. The thermal degradation of underfill was composed of two processes, which involved chemical reactions between the degrading polymer and oxygen from the air atmosphere. The results of fluidity phenomena were simulated using Star CD program, the fluidity of the underfills with lower viscosity was faster.

분자동역학 시뮬레이션을 이용한 CNT/에폭시 복합재의 열기계적 거동 예측 (Prediction of Thermo-mechanical Behavior for CNT/epoxy Composites Using Molecular Dynamics Simulation)

  • 최회길;정하나;유재상;신의섭
    • Composites Research
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    • 제28권5호
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    • pp.260-264
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    • 2015
  • 본 논문에서는 CNT강화 에폭시 복합재의 열기계적 거동을 예측하고 그 경향을 분석하기 위해 분자동역학 시뮬레이션을 이용하여 해석을 수행하였다. 에폭시 내부 CNT의 체적비율을 0~25%까지 총 6개의 모형을 구성하였다. 열적 거동을 보기 위해 300~600 K까지 일정하게 온도를 상승시켰으며, 온도와 비체적 관계를 이용하여 유리전이 온도와 열팽창 계수를 산출하였다. 또한 일정 변형도 하중을 통해 탄성 계수를 산출하여 기계적 거동을 예측하였다. 추가적으로 CNT의 표면처리에 따른 기계적 거동을 분석하였다. 질소 도핑 및 COOH, OH 그룹을 처리한 3개의 모형을 구성하였으며, 각 모형의 탄성 계수 및 경계면 거동에 대한 해석을 수행하였다. 이를 통해 에폭시 내부 CNT의 응집은 열기계적 거동에 교란을 가지고 올 수 있으며, 표면처리는 복합재의 기계적 물성뿐만 아니라 경계면 특성까지도 향상시킬 수 있음을 확인하였다.

고온 성형에 있어서 재결정 거동 예측 프로그램 개발 및 적용 (Development of a Program to Predict Recrystallizaion Behavior in the Hot Forming Process and Its Application)

  • 이광오;강종훈;강성수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.136-142
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    • 2001
  • Recently, a much amount of attention has been paid not only to produce products with precise dimensional accuracy, but also to predict and control the microstructural evolution and mechanical properties of parts. Especially, to do the latter through computer simulation, the history of states factors influencing on these evolution such as temperature, strain, strain rate etc., should be calculated and a appropriate mathematical models for the prediction of microstructural evolution must be developed. Thus, in this study thermo-viscoplastic finite element program including the model for predicting microstructural has been developed. Also for the verification of developed program warm forging process for the rotor pole was simulated and the comparison between the results calculated and ones in the literature was made.

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Use of homogenization theory to build a beam element with thermo-mechanical microscale properties

  • Schrefler, B.A.;Lefik, M.
    • Structural Engineering and Mechanics
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    • 제4권6호
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    • pp.613-630
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    • 1996
  • The homogenization method is used to develop a beam element in space for thermo-mechanical analysis of unidirectional composites. Local stress and temperature field in the microscale are described using the function of homogenization. The global (macroscopic) behaviour of the structure is supposed to be that of a beam. Beam-type kinematical hypotheses (including independent shear rotations) are hence applied and superposed on the microdescription. A macroscopic stiffness matrix for such a beam element is then developed which contains the microscale properties of the single cell of periodicity. The presented model enables us to analyse without too much computational effort complicated composite structures such as e.g. toroidal coils of a fusion reactor. We need only a FE mesh sufficiently fine for a correct description of the local geometry of a single cell and a few of the newly developed elements for the description of the global behaviour. An unsmearing procedure gives the stress and temperature field in the different materials of a single cell.

고려 청동기 유물의 제작기법에 관한 연구 (On the Manufacturing Technology of some Koryo Bronze Artifacts)

  • 최광진;박장식
    • 열처리공학회지
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    • 제17권1호
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    • pp.2-9
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    • 2004
  • This study has examined the metallurgical microstructures and alloy compositions of 3 bronze artifacts, a vessel, a spoon and a chopstick, manufactured in the Koryo Dynasty. The results show that they were made from Cu-Sn alloys whose Sn content ranges from 22 to 24% by weight. It is of significant importance to find that they were all given special thermo-mechanical treatments during their manufacturing. It has been found that the Koryo bronze workers were well aware of the mechanical properties of ${\alpha}$, ${\beta}$, ${\gamma}$ and ${\delta}$ phases that appear in the Cu-Sn alloys. Knowing how to promote or suppress the formation of each phase, they were able to find proper alloy compositions and temperatures for the high Sn alloys to be successfully forged. The present study will detail the Koryo bronze technology as estimated from the microstructures of the 3 bronze artifacts. The results of the reproduction experiments with Cu-24%Sn will also be presented to explain how the microstructures develop and to estimate the mechanical properties of each phase.

액체금속이 첨가된 온도 감응성 poly(N-isopropylacrylamide) 하이드로젤의 전기적 특성 변화 고찰 (Liquid Metal Enabled Thermo-Responsive Poly(N-isopropylacrylamide)Hydrogel for Reversible Electrical Switch)

  • 임태환;이소희;여상영
    • 한국염색가공학회지
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    • 제34권3호
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    • pp.207-216
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    • 2022
  • Hydrogels have gained considerable attention in various fields due to their easily transformative ability by different stimulation. In addition, metal-based conductive additives can enable the hydrogels to be conductive with dimension change. Although the development of the additives offered enhanced electrical properties to the hydrogels, correspondingly enhanced mechanical properties may limit the volume and electrical properties switching after stimulation. Here we prepared poly(N-isopropylacrylamide) (PNIPAM) thermo-responsive hydrogel that has a 32℃ of low critical solution temperature and added liquid metal particles (LMPs) as conductive additives, possessing soft and stretchable benefits. The LMPs enabled PNIPAM (PNIPAM/LMPs) hydrogels to be constricted over 32℃ with a high volume switching ratio of 15.2 when deswelled. Once the LMPs are spontaneously oxidized in hydrogel culture, the LMPs can release gallium ions into the hydrogel nature. The released gallium ions and oxidized LMPs enhanced the modulus of the PNIPAM/LMPs hydrogel, triggering high mechanical stability during repeated swelling/deswelling behavior. Lastly, highly constricted PNIPAM/LMPs hydrogel provided a 5x106 of electrical switching after deswelling, and the switching ratio was closely maintained after repeated swelling/deswelling transformation. This study opens up opportunities for hydrogel use requiring thermo-responsive and high electrical switching fields.

경년열화가 증용량 저이도 송전선의 기계적특성에 미치는 영향 (II) (Effect of Mechanical Properties by a Long Term Operation in High Capacity and Low Sag Conductor ( II ))

  • 김상수;김병걸;신구용;이동일;민병욱
    • 한국전기전자재료학회논문지
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    • 제19권1호
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    • pp.100-106
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    • 2006
  • Today, restricted energy sources, environmental considerations and the high cost of transporting fuel have limited the number and location of available power plant sites. The pressures resulting from these conditions have tended to require the construction of long, high-capacity, high-voltage power lines. it's used to adapt to STACIR/AW(Super Thermal-resistant Aluminum alloy Conductors, aluminum-clad Invar-Reinforced) conductor for coping with these situations. STACIR/AW conductor was formed by the combination of INVAR/AW as the core for low sag and super thermal-resistant aluminum alloy conductor for current capacity increase. increase of temperature by current capacity and long span lines make the susceptible to the deterioration of thermo-mechanical properties(conductivity, tensile strength, E-modulus and twist property et al). In the present work, changes of thermo-mechanical properties with aging have been studied in STACIR/AW $410 mm^2$ conductor with forms of single wire and strand wire.

An Investigation on Collapse Behavior of Shear Localization in Elasto- Thermo- Viscoplastic Materials

  • Kim, Hyun-Gyu;Im, Se-Young
    • Journal of Mechanical Science and Technology
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    • 제20권12호
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    • pp.2178-2188
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    • 2006
  • The stress collapse in the formation of shear bands in elasto-thermo-viscoplatic materials is systematically studied within the framework of one-dimensional formulation via analytical and numerical methods. The elastic energy released in a domain is found to play an important role in the collapse behavior of shear localization. A non-dimensional parameter named the stability indicator is introduced to characterize the collapse behavior, with approximate forms of the incremental governing equations. The stability indicator offers useful information regarding the degree of severity of an abrupt change of deformations during the stress collapse. Numerical experiments are carried out to verify the stability indicator by varying material properties.

Surface effects on nonlinear vibration and buckling analysis of embedded FG nanoplates via refined HOSDPT in hygrothermal environment considering physical neutral surface position

  • Ebrahimi, Farzad;Heidari, Ebrahim
    • Advances in aircraft and spacecraft science
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    • 제5권6호
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    • pp.691-729
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    • 2018
  • In this paper the hygro-thermo-mechanical vibration and buckling behavior of embedded FG nano-plates are investigated. The Eringen's and Gurtin-Murdoch theories are applied to study the small scale and surface effects on frequencies and critical buckling loads. The effective material properties are modeled using Mori-Tanaka homogenization scheme. On the base of RPT and HSDPT plate theories, the Hamilton's principle is employed to derive governing equations. Using iterative and GDQ methods the governing equations are solved and the influence of different parameters on natural frequencies and critical buckling loads are studied.