• Title/Summary/Keyword: thermo-mechanical process

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A study on the Dislocation-Free Shallow Trench Isolation (STI) Process (Dislocation-Free Shallow Trench Isolation 공정 연구)

  • Yoo, Hae-Young;Kim, Nam-Hoon;Kim, Sang-Yong;Lee, Woo-Sun;Chang, Eui-Goo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.11a
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    • pp.84-85
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    • 2005
  • Dislocations are often found at Shallow Trench Isolation (STI) process after repeated thermal cycles. The residual stress after STI process often leads defect like dislocation by post STI thermo-mechanical stress. Thermo-mechanical stress induced by STI process is difficult to remove perfectly by plastic deformation at previous thermal cycles. Embedded flash memory process is very weak in terms of post STI thermo-mechanical stress, because it requires more oxidation steps than other devices. Therefore, dislocation-free flash process should be optimized.

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Precise Prediction of 3D Thermo-mechanical Behavior of Roll - Strip System in Hot Strip Rolling by Finite Element Method (3차원 유한요소법을 이용한 열연중 판 및 롤의 열적/기계적 거동 해석)

  • Sun C. G.;Kim K. H.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.129-133
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    • 2001
  • A finite element-based, integrated process model is presented for a three dimensional, coupled analysis of the thermo-mechanical behavior of the strip and work roll in the continuous hot strip rolling. The validity of the proposed model is examined through comparison with measurements. The effect of Edge-Heater on the finishing delivery temperatures is examined by using the present model. The models capability of revealing the effect of diverse process parameters is demonstrated through a series of process simulation.

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Enhancement of Dimensional Stability of Compressed Open Cell Rigid Polyurethane Foams by Thermo-Mechanical Treatment

  • Ahn, WonSool
    • Elastomers and Composites
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    • v.50 no.1
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    • pp.30-34
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    • 2015
  • Thermo-mechanical treatment process of a compressed open-cell rigid polyurethane foam (OC-RPUF), which was fabricated for the vacuum insulation panel (VIP), was studied to obtain an optimum condition for the dimensional stability by the relaxation of compressive stress. Thermo-mechanical deformation of the sample OC-RPUF was shown to occur from about $120^{\circ}C$. Yield stress of 0.36 MPa was shown at about 10% yield strain. And, densification of the foam started to occur from 75% compressive strain and could be continued up to max. 90%. Compression set of the sample restored after initial compression to 90% at room temperature was ca. 82%. Though the expansion occurred to about twice of the originally compressed thickness in case of temperature rise to $130^{\circ}C$, it could be overcome and the dimensional stability could be maintained if the constant load of 0.3 MPa was applied. As the result, a thermo-mechanical treatment process, i.e, annealing process at temperature of $130{\sim}140^{\circ}C$ for about 20 min as is the maximum compressed state at room temperature, should be required for dimensional stability as an optimum condition for the use of VIP core material.

Finite Element Analysis of 3D Transient Thermo-mechanical Behav-ior of Work Roll in Hot Strip Rolling (열연중 Work Roll의 3차원 비정상상태 열변형 유한요소 해석)

  • 황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.261-264
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    • 1999
  • An integrated finite element-based model is presented for the prediction of the three dimensional tran-sient thermo-mechanical behavior of the work roll in hot strip rolling. The model is comprised of basic finite element models which are incorporated into an iterative solution procedure to deal with the inter-dependence between the thermo-mechanical behavior of the strip and that of the work roll which arises from roll-strip contact as well as with the interdependence between the thermal and mechanical behav-ior Demonstrated is the capability of the model to reveal the detailed aspects of the thermo-mechanical behavior and to reflect the effect of various process parameters.

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Thermo-Viscoelastic Residual Stress Analysis of Metal Liner-Inserted Composite Cylinders

  • Hwang, Ho-Yon;Kim, Yeong-Kook;Kim, Cheol;Kwon, Young-Doo;Park, Woong
    • Journal of Mechanical Science and Technology
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    • v.17 no.2
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    • pp.171-180
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    • 2003
  • One of the most significant problems in the processing of composite materials is residual stress. The high residual stress may cause cracking in the matrix without external loads and degrade the integrity of composite structures. In this study, thermo-viscoelastic residual stresses occurred in an aluminum liner-inserted polymer composite cylinder are investigated. This type of the structure is used for rocket fuselage due to the convenience to attach payloads and equipment to the metal liner by machining. The time and degree of cure dependent thermo-viscoelastic constitutive equations are developed and coupled with a thermo-chemical process model. These equations are solved with the finite element method to predict the residual stresses in the composite cylinder and also in the interface between the liner and the composite during cure.

Study for Structural Stabilities at High Temperatures of Beams Built with TMC Fire Resistant Steels (TMC 건축용 내화강재 적용 단순 보부재의 고온 거동에 관한 기초 연구)

  • Kwon, In-Kyu
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.60-61
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    • 2016
  • Performance has been developed in terms of structural strength. Especially, in a structural steels, it is regarded as a common design process that an yield stress of thicker plate than 40mm uses that of below 40mm in thickness. This can be done using TMCP(Thermo mechanical control process). In this study, the structural stabilities such as deflection, maximum load carrying capacity would be calculated in high temperatures.

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Investigation of Thermo-mechanical Behavior of Work Roll and Roll Life in Hot Strip Rolling

  • C.G.Sun;Yun, C.S.;Chung, J.S.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.6 no.2
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    • pp.161-175
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    • 1997
  • The effects of various process paramenters on the detailed aspects of the thermo-mechanical behavior of work roll and on the roll life are investigated via a series of process simulation, using a mathematical model presented previously. The process conditions are discussed that are favorable or optimal in terms of reducing roll wear in the front finishing stands.

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Development of Automobile One-piece Lower-Arm Part by Thermo-Mechanical Coupled Analysis (열-소성 연계 해석을 이용한 자동차 로어암 부품 개발)

  • Son, H.S.;Kim, H.G.;Choi, B.K.;Cho, Y.R.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.218-221
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    • 2008
  • Hot Press Forming (HPF), an advanced sheet forming method in which a high strength part can be produced by forming at high temperature and rapid cooling in dies, is one of the most successful forming process in producing components with complex geometric shape, high strength and a minimum of springback. In order to obtain effectively and accurately numerical finite element simulations of the actual HPF process, the flow stress of a boron steel in the austenitic state at elevated temperatures has been investigated with Gleeble system. To evaluate the formability of the thermo- mechanical material characteristics in the HPF process, the FLDo defined at the lowest point in the forming limit diagrams of a boron steel has been investigated. In addition, the simulation results of thermo-mechanical coupled analysis of an automobile one-piece lower-arm part are compared with the experimental ones to confirm the validity of the proposed simulations.

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A Study on Numerical Thermo-Mechanical Analysis for Aluminum 6061 Friction Stir Welding (전산 열.구조해석에 의한 알루미늄 6061 마찰교반용접 특성 연구)

  • Park, Chan-Woo;Paeng, Jin-Gi;Ok, Ju-Seon
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.632-639
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    • 2012
  • A fully coupled thermo-mechanical model is adopted to study the temperature distribution and the material deformation in friction stir welding(FSW) process. Rotational speed is most important parameters in this research. Three dimension results under different process parameters were presented. Result indicate that the maximum temperature is lower than the melting point of the welding material. The higher temperature gradient occurs in the leading side of the workpiece. The maximum temperature can be increased with increasing the tool angular velocity, rpm in the current numerical modeling. In this research ABAQUS Ver.6.7 is to analyze a fully coupled thermo-mechanical model. ALE(Arbitrary Lagrangian-Eulerian) finite element formulation is used for the large deformation in FSW process and using the Mass scaling for the analysis time efficiency.

A Study on Temperature Field and Contact Pressure in Ventilated Disc-Pad Brake by 3D Thermo-mechanical Coupling Model (3차원 열-기계 커플링 모델에 의한 벤틸레이티드 디스크-패드 브레이크의 온도 분포와 접촉 압력에 관한 연구)

  • Hwang, Pyung;Seo, Hee-Chang;Wu, Xuan
    • Tribology and Lubricants
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    • v.25 no.6
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    • pp.421-426
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    • 2009
  • The brake system is important part of automobile safety system. The disc brake system is divided two parts: the rotating axisymmetrical disc and the stationary pads. During braking, the kinetic energy and potential energy of moving vehicle were converted into the thermal energy through frictional heat between the brake disc and the pads. The frictional heat, which is generated on the interface of the disc and pads, can cause high temperature during the braking process. The object of present work is to determine temperature and thermal stress, to compare to simulation results and experimental results in the disc by partial 3D model of ventilated disc brake with appropriate boundary conditions. In the simulation process, the mechanical loads were applied to the thermo-mechanical coupling analysis in order to simulate the process of heat produced by friction.