• 제목/요약/키워드: thermo-mechanical load

검색결과 109건 처리시간 0.027초

NUMERICAL ANALYSIS PROCEDURE FOR PREDICTING TEMPERATURE FIELD IN DESIGN OF AUTOMOTIVE FRICTION CLUTCH

  • LEE B.;CHO C.
    • International Journal of Automotive Technology
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    • 제7권1호
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    • pp.61-68
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    • 2006
  • In design of the friction clutches of automobiles, knowledge on the thermo-elasticity a priori is very informative in the initial design stage. Especially, the precise prediction technique of maximum temperature and stress should be requested in design of mechanical clutches for their durability and compactness. In this study, an efficient and reliable analysis technique for the design of the mechanical clutches by using computer modeling and numerical method was developed. A commercial software STAR-$CD^{TM}$ was used to find the convective heat-transfer coefficients. MSC/$NASTRAN^{TM}$ software was followed to predict the temperature of clutch with utilization of estimated coefficients. Some experiments were also performed with a dynamometer to verify the procedure and calibrate the thermal load. As a conclusion, a design procedure, including numerical steps and experimental techniques for calibration, was proposed.

열간나노압입공정을 이용한 극미세 점구조체 제작을 위한 플라스틱소재 판의 기계적 특성 조사 (A Study on the Plate-Type Polymer Hyperfine Pit Structure Fabrication and Mechanical Properties Measurement by Using Thermal-Nanoindentation Process)

  • 이은경;강충길
    • 소성∙가공
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    • 제17권8호
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    • pp.633-642
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    • 2008
  • It's important to measure quantitative properties about thermal-nano behavior of polymer for producing high quality components using Nanoimprint lithography process. Nanoscale indents can be used to make the cells for molecular electronics and drug delivery, slots for integration into nanodevices, and defects for tailoring the structure and properties. In this study, formability of polymethylmetacrylate(PMMA) and polycarbonate(PC) were characterized Polymer has extreme variation in thermo mechanical variation during forming high temperature. Because of heating the polymer, it becomes softer than at room temperature. In this case it is particularly important to study high temperature-induced mechanical properties of polymer. Nanoindenter XP(MTS) was used to measure thermo mechanical properties of PMMA and PC. Polymer was heated by using the heating stage on NanoXP. At CSM(Continuous Stiffness Method) mode test, heating temperature was $110^{\circ}C,120^{\circ}C,130^{\circ}C,140^{\circ}C$ and $150^{\circ}C$ for PMMA, $140^{\circ}C,150^{\circ}C,160^{\circ}C,170^{\circ}C$ and $180^{\circ}C$ for PC, respectively. Maximum indentation depth was 2000nm. At basic mode test, heating temperature was $90^{\circ}C$ and $110^{\circ}C$ for PMMA, $140^{\circ}C,160^{\circ}C$ for PC. Maximum load was 10mN, 20mN and 40mN. Also indented pattern was observed by using SEM and AFM. Mechanical properties of PMMA and PC decreased when temperature increased. Decrease of mechanical properties from PMMA went down rapidly than that of PC.

충전재가 함유된 단일겹치기 접착 조인트의 열적 특성에 관한 연구 (Thermal Characteristic of the Tubular Single tap Adhesively Bonded Joint bonded with filler containing epoxy adhesive)

  • 김진국;이대길
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.370-376
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    • 2001
  • When an adhesive joint is exposed to high environmental temperature, the tensile load capability of the adhesive joint decreases because the elastic modulus and failure strength of structural adhesive decrease. The thermo-mechanical properties of structural adhesive can be improved by addition of fillers to the adhesive. In this paper, the elastic modulus and failure strength of adhesives as well as the tensile load capability of tubular single lap adhesive joints were experimentally and theoretically investigated with respect to the volume fraction of filler (alumina) and the environmental temperature. Also the tensile modulus of the fille containing epoxy adhesive was predicted using a new equation which considers filler shape, filler content and environmental temperature. The tensile load capability of the adhesive joint was predicted by using the effective strain obtained from the finite element analysis and a new failure model, from which the relation between the bonding length and the crack length was developed with respect to the volume fraction of filler.

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지수 사상을 이용한 비선형 열-탄소성 고체의 유한요소해석 : 모델과 시간적분법 (Finite Element Formulation for the Finite Strain Thermo-Elasto-Plastic Solid using Exponential Mapping Algorithm : Model and Time Integration Scheme)

  • 박재균
    • 한국지진공학회논문집
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    • 제8권2호
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    • pp.19-25
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    • 2004
  • 일반적으로 운동방정식을 풀기 위해 많이 이용되는 선형근사모델은 계산이 용이한 반면에 큰 변형상태에서는 그 오차가 커지는 단점이 있다. 따라서 엄밀한 구조물의 응답해석을 위해서는 물성과 기하에 대한 비선형성을 고려해야 한다. 또한, 강과 같이 연성이 큰 재료는 소성 변형을 일으키면서 소산되는 에너지의 대부분이 열로 변하게 되며, 이 열은 열역학 제1 법칙과 2 법칙에 따라 다른 부분으로 전달된다. 이렇게 전달된 열은 온도를 상승시켜 재료의 강도를 약화시키는 역할을 하며, 이것이 다시 구조물의 응답에 영향을 미친다. 본 논문에서는 지진 등의 큰 하중을 받거나 화재로 인한 열 하중을 받는 강구조물의 비선형 대 변형 현상을 적절히 해석할 수 있는 열-탄소성 물성모델을 제안하고 3차원 유한요소해석을 수행하려다.

고체 추진제 장시간 물성거동 반응 연구 (A Study of Thermo-rheological Behaviour from Long Term Responses of Solid Composite Propellant)

  • 류태하;김낙현;길태옥;최용규
    • 한국추진공학회지
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    • 제21권1호
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    • pp.8-16
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    • 2017
  • 고체 추진기관이 노즐마개에 의해 외기와의 교환이 완벽히 차단된다면, 구조적 안정성은 제작초기 조건인 내부조성간의 잔류반응(Post Cure, Migration etc.), 그리고 자유공간 내의 산소(또는 산화방지제)와 습기(제습제)와의 반응에 종속된다. 이로부터 발생하는 혼합형 고체추진제의 기계적 특성은 매우 복잡하며, 추진기관은 발사직전까지 일교차/년교차의 끊임없는 열하중을 받게 된다. 본 연구에서는 고체 추진기관의 제조공정인 성형오븐에서 출고 후 저장안정화까지의 거동을 고체추진제의 열유변학적 단순특성을 적용하여 신속하게 산출할 수 있는 방법을 제시하였다. 이를 위해 온도제어 가능한 Endurance Test 장치를 고안 제작하였으며, 추가적으로 점진적 응력과 변형율 증가에 따른 비선형 특성도 검토한다.

Nanotechnology, smartness and orthotropic nonhomogeneous elastic medium effects on buckling of piezoelectric pipes

  • Mosharrafian, Farhad;Kolahchi, Reza
    • Structural Engineering and Mechanics
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    • 제58권5호
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    • pp.931-947
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    • 2016
  • The effects of nanotechnology and smartness on the buckling reduction of pipes are the main contributions of present work. For this ends, the pipe is simulated with classical piezoelectric polymeric cylindrical shell reinforced by armchair double walled boron nitride nanotubes (DWBNNTs), The structure is subjected to combined electro-thermo-mechanical loads. The surrounding elastic foundation is modeled with a novel model namely as orthotropic nonhomogeneous Pasternak medium. Using representative volume element (RVE) based on micromechanical modeling, mechanical, electrical and thermal characteristics of the equivalent composite are determined. Employing nonlinear strains-displacements and stress-strain relations as well as the charge equation for coupling of electrical and mechanical fields, the governing equations are derived based on Hamilton's principal. Based on differential quadrature method (DQM), the buckling load of pipe is calculated. The influences of electrical and thermal loads, geometrical parameters of shell, elastic foundation, orientation angle and volume percent of DWBNNTs in polymer are investigated on the buckling of pipe. Results showed that the generated ${\Phi}$ improved sensor and actuator applications in several process industries, because it increases the stability of structure. Furthermore, using nanotechnology in reinforcing the pipe, the buckling load of structure increases.

열, 기계 하중을 고려한 지그재그 고차 복합재 쉘 이론 (Higher Order Zig-Zag Theory for Composite Shell under Thermo-mechanical load)

  • 오진호;조맹효
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2005년도 춘계 학술발표회 논문집
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    • pp.217-224
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    • 2005
  • A higher order zig-zag shell theory is developed to refine the predictions of the mechanical and thermal behaviors partially coupled. The in-plane displacement fields are constructed by superimposing linear zig-zag field to the smooth globally cubic varying field through the thickness. Smooth parabolic distribution through the thickness is assumed in the out-of-plane displacement in order to consider transverse normal deformation and stress. The layer-dependent degrees of freedom of displacement fields are expressed in terms of reference primary degrees of freedom by applying interface continuity conditions as well as bounding surface conditions of transverse shear stresses. Thus the proposed theory has only seven primary unknowns and they do not depend upon the number of layers. In the description of geometry and deformation of shell surface, all rigorous exact expressions are used. Through the numerical examples of partially coupled analysis, the accuracy and efficiency of the present theory are demonstrated. The present theory is suitable in the predictions of deformation and stresses of thick composite shell under mechanical and thermal loads combined.

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비정상 열 하중을 받는 이질재료의 다중 크랙 문제 (Multi-Crack Problems for Non-homogeneous Material Subjected to Unsteady Thermal Load)

  • 김귀섭
    • 한국항공운항학회지
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    • 제19권1호
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    • pp.15-23
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    • 2011
  • The purpose of this paper is to investigate the time behavior of a multiple crack problems. It is assumed that the medium contains cracks perpendicular to the crack surfaces, that the thermo-mechanical properties are continuous functions of the thickness coordinate. we use the laminated composite plate model to simulate the material non-homogeneity. By utilizing the Laplace transform and Fourier transform techniques, the multiple crack problems in the non-homogeneous medium is formulated. Singular integral equations are derived and solved to investigate the multiple crack problems. As a numerical illustration, transient thermal stress intensity factors(TSIFs) for a functionally graded material plate subjected to sudden heating on its boundary are provided. The variation in the TSIFs due to the change in material gradient and the crack position is studied.

레이저용접부의 파괴에 미치는 잔류응력의 영향 (The Effect of residual stress for fracture behavior in the laser weldment)

  • 조성규;양영수
    • 한국레이저가공학회:학술대회논문집
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    • 한국레이저가공학회 2006년도 춘계학술발표대회 논문집
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    • pp.3-8
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    • 2006
  • The integrity of laser welded structures is decided with fracture strength and fatigue strength. This study presents fracture behavior considering residual stress in the laser welding. Experiments are conducted and analyses are performed to explore the influence of residual stress on fracture behavior of bead-on laser welded compact specimen. Fracture experiments are performed using ASTM 1820. The performed analyses included thermo-elasto-plastic analyses for residual stress and subsequent J-integral calculation. A modified J integral is calculated in the presence of residual stresses. The J-integral is path-independent for combination of residual stress field and stress due to mechanical loading. The results indicates that the tensile residual stress near crack front bring the low fracture load while the compressive residual stress bring the high fracture load compared to no residual stress specimen. These results quantitatively understand the influence of residual stress on fracture behavior.

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A Study of Aging Effect for Train Carbody Using Accelerated Aging Tester

  • Nam, Jeong-Pyo;LI, Qingfen;LI, Hong
    • International Journal of Railway
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    • 제1권3호
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    • pp.113-116
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    • 2008
  • The long-tenn exposure of polymeric composite materials to extreme-use environments, such as pressure, temperature, moisture, and load cycles, results in changes in the original properties of the material. In this study, the effect of combined environmental factors such as ultraviolet ray, high temperature and high moisture on mechanical and thermal analysis properties of glass fabric and phenolic composites are evaluated through a 2.5 KW accelerated environmental aging tester. The environmental factors such as temperature, moisture and ultraviolet ray applied of specimens. A xenon-arc lamp is utilized for ultraviolet light and exposure time of up to 3000 hours are applied. Several types of specimens - tensile, bending, and shear specimens that are warp direction and fill direction are used to investigate the effects of environmental factors on mechanical properties of the composites. Mechanical degradations for tensile, bending and shear properties are evaluated through a Universal Testing Machine (UTM). Also, storage shear modulus, loss shear modulus and tan a are measured as a function of exposure time through a Dynamic Mechanical Analyzer (DMA). From the experimental results, changes in material properties of glass fabric and phenolic composites are shown to be slightly degraded due to combined environmental effects.

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