• 제목/요약/키워드: thermal shock resistance

검색결과 173건 처리시간 0.029초

연속주조용 Porous Nozzle의 기공율이 내구성에 미치는 영향 (Effects of Porosity on Durability in a Porous Nozzle for Continuous Casting)

  • 윤상현;조문규;정두화;이희수
    • 대한금속재료학회지
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    • 제48권7호
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    • pp.625-629
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    • 2010
  • This study investigates the effects of porosity on the thermal stability and the thermal shock resistance of a porous nozzle used for blowing an inert gas. The samples of $Al_2O_3-SiO_2-ZrO_2$ system, which had the apparent porosity of 16~30% and bulk density of $2.6{\sim}3.2g/cm^3$, were prepared by adding different graphite contents (5, 10, 20 wt%) as a pore-forming agent. The thermal shock test was conducted at ${\Delta}T=500$, 1000, and $1400^{\circ}C$ also and the thermal stability was also carried out at 1550, 1600, and $1650^{\circ}C$ for 5 hrs. The specimen contained 10 wt% graphite had uniform pore size distribution, whereas the specimen with 20 wt% graphite showed non-uniform pore size distribution. As a result of thermal shock test, the specimen containing 10 wt% graphite appears to have higher mechanical strength than the other specimens (5, 20 wt% graphite). Both the 5 wt% and 20 wt% graphite specimens developed a non-uniform pore size distribution and cracks that were generated by intensive thermal stress.

A STUDY ON THE THERMAL FATIGUE TEST AND ANALYSIS METHOD FOR THE DEVELOPMENT OF BRAKE DISK MATERIALS

  • 임충환;구병춘
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.127-131
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    • 2008
  • In the disk braking of the railway trains, kinetic energy of the vehicles is converted into thermal energy by friction between a brake disk and the pad materials. This can be cause of the iterative thermal shock and generates thermal cracks on the brake disk surface. In this study, we show the comparative thermal fatigue test procedures and thermal crack analysis process to evaluate the thermal fatigue characteristics of candidate materials designed for development of heat-resistant brake disk material. We carried out tests on the conventional brake disk materials used for Saemaul and Mugunghwa trains, then we comparatively analyzed the thermal crack initiation and propagation on the surface of a specimen. A thermal fatigue test procedure and a crack analysis process were suggested to evaluate the heat resistance of the developed materials at later studies.

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폴리머 피뢰기의 방압구조 및 특성 (Characteristics of polymer arrester with pressure relief structure)

  • 한동희;조한구;한세원
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2004년도 하계학술대회 논문집 Vol.5 No.2
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    • pp.1109-1112
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    • 2004
  • This study reports on the pressure relief design and braided composite of surge arrester. Surge arresters with porcelain housing must not have explosive breakage of the housing to minimize damage to other equipment when subjected to internal high short circuit current. As a solution, this study describes pressure relief design performance of arresters with braided composite module. In general, braided composite has Potential for improved impact and delamination resistance. Manufacturing processes of the braided composite could also be automated and could potentially lead to lower costs. Therefore, in consideration of characteristics of pressure relief for polymer arrester, the fabric pattern of braided composite was decided. And Polymer arrester module was manufactured with braid. The mechanisms of pressure occurrence and relief were investigated basically by analyzing arc energy and the correlation between thermal shock and indoor pressure in pressure relief test.

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산화물 및 비산화물 Microfiller의 첨가가 저시멘트 알루미나 캐스타블의 특성에 미치는 영향 (Influence of Various Oxide and Nonoxide Microfillers on the Thermomechanical Properties of Alumina Based Low-Cement-Castables)

  • 이승재;이상원
    • 한국세라믹학회지
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    • 제32권9호
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    • pp.977-988
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    • 1995
  • Several oxide (ZrO2, Al2TiO5, reactive Al2O3) and nonoxide (SiC, Si3N4, "ALON" (5AlN.9Al2O3)) additives were used as a microfiller for alumina based LCC (Low-Cement-Castable). High temperature prooperties (HMOR, softening under load) and the phase changes of developed LCC on various sintering temperatures were examined. In addition, thermal shock test and corrosion test were accomplished. Based on these data the effects of each microfiller on the properties of LCC were established comparing to those of the commercial LCC with amorphous silica as a microfiller. The castables, containing reactive alumina, ZrO2 and "ALON" (5AlN.9Al2O3) as a first portion, exhibited considerably higher HMOR-values over 100$0^{\circ}C$, better creep behavior, and thermal shock resistance than those of castables with amorphous silica. The LCC with 5% Al2TiO5 showed no corrosion against molten aluminum.nst molten aluminum.

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유한요소법에 의한 적층형 세라믹 히터의 전극 패턴 최적화 (Optimization of Electrode Pattern for Multilayer Ceramic Heater by Finite Element Method)

  • 한윤수;김시연;여동훈
    • 한국전기전자재료학회논문지
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    • 제30권12호
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    • pp.776-781
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    • 2017
  • In this study, we investigated the effect of electrode pattern design on the thermal shock resistance and temperature uniformity of a ceramic heater. A cordierite substrate with a low thermal expansion coefficient was fabricated by tape casting, and a tungsten electrode was printed and used as a heating element. The temperature distribution of the ceramic heater was calculated by a finite-element method (FEM) by considering various electrode patterns, and the tensile stress distribution due to the thermal stress was calculated. In the electrode pattern with a single-line width, the central part of the ceramic heater was heated to the maximum temperature, and the position of the ceramic heater having a double-line width was changed to the maximum temperature, depending on the position of the minimum line width pattern. The highest tensile stress was found along the edges of the ceramic heater. The temperature gradient at the edge determined the tensile stress intensity. The smallest tensile stress was observed for electrode pattern D, which was expected to be advantageous in resisting thermal shock failures in ceramic heaters.

Applications and Thermal Durability of Aluminium Titanate Ceramics Having High Thermal Shork Resistance

  • Kim, Ik-Jin;Kang, Won-Ho
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 1993년도 춘계학술발표회
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    • pp.118-119
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    • 1993
  • Aluminium titanate (Al$_2$TiO$_{5}$) as structural ceramics is known as a low thermal exansion, a low thermal conductivity, a low Young's modulus, and excellent thermal shock resistant material. These properities allow for the testing as an insulating material in engines for portliner, piston bottom an turbo charger. However, those composites has low mechanical strength due to the presence of microcracks developed by the large difference in thermal expansion coefficients along crystallographic directions exceed the internal strength of material and its tendency to decompose into $Al_2$O$_3$ and TiO$_2$ at temperature below 130$0^{\circ}C$ limit however the application of aluminium titanate.e.

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BSCCO(2223) 초전도 선재의 접합공정 연구 (A Study of Joining Method of BSCCO(2223) Tape)

  • 김정호;김중석;김태우;지붕기;주진호;나완수
    • 한국초전도ㆍ저온공학회논문지
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    • 제1권2호
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    • pp.1-7
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    • 1999
  • we evaluated the effects of joining process such as contact method. shape of joined area and pressure on the electrical and mechanical properties of Bi-2223 superconducting tape, Specifically. the current capacity of the jointed tape was measured as a function of uniaxial pressure. and the thermal shock, bonding strength and the thermal of the tape were evaluated and correlated to the microstructural evolution. It was observed that the current capacity was significanrly dependent on the uniaxial pressure The jointed tape, fabricated with a pressure of 1,000-1,600 Mpa. showed the highest value of current capacity results from improvements in core density, contacting area and grain alignment, ect. In addition, the strength of jointed tape was measured to be 86 Mpa, which is about 88% of the unjoined ape's strength. The irreversible strain($\varepsilon$irrev) for the jointed tape was measured to be 0.1%, smaller than that of unjoined tape ($\varepsilon$irrev= 0.3%). The decrease in the strength and irreversible strain for jointed tape is believed to be due to the irregular geometry/morphology of the transition area of the tape.

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F-16 B32 전투기용 브레이크 디스크 소재의 물성특성 연구 (Characteristics of Friction Materials for Brake Disc in F-16 B32 Fighter)

  • 감문갑;김원일;김태규
    • 한국기계가공학회지
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    • 제6권3호
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    • pp.98-104
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    • 2007
  • The carbon fiber reinforced carbon composite (CFRC) materials are necessary for the advanced industries that require the thermal resistance. And the development and research for CFRC has been in progress in the field of aerospace and defense industry. CFRC have several advantages and special properties such as excellent anti ablation, outstanding strength retention at very high temperature, high heat capacity and thermal transport, high specific stiffness and strength, and high thermal shock resistance. They have been used as aircraft brake, rocket nozzle, nose cones, jet engine turbine wheels, and high speed craft. Since the technology related to CFRC was prohibited from importing and exporting, we developed our own technology to produce F-16 B32 brake disk made out of CFRC, and then we performed various tests to observe the characteristics of CFRC-based brake disk developed in this study in view of density, strength, friction, specific heat, and heat conductivity.

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열충격 시험을 통한 태양전지 특성에 관한 연구 (A Study on The Characteristics of Solar Cell by Thermal Shock test)

  • 강민수;전유재;신영의
    • 에너지공학
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    • 제21권3호
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    • pp.249-253
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    • 2012
  • 본 연구에서는 열충격 시험을 통하여 Cell 레벨에서의 효율저하 특성을 분석하였다. 열충격 시험은 PV모듈의 시험 규격인 KS C IEC-61215를 이용하여 보다 가혹한 조건인 $-40^{\circ}C$에서 $120^{\circ}C$의 조건으로 500사이클을 수행하였다. I-V 측정을 통하여 효율을 분석한 결과, 열충격 시험 전 13.9%에서 열충격 시험 후 11.0%로 효율이 저하 됐으며, 감소율은 20.9%로 나타났다. EL촬영을 통해 표면을 분석한 결과 Ribbon접합부 및 Gridfinger의 손상으로 확인 됐으며, 보다 정확한 효율 저하의 원인을 분석하기 위해 단면분석을 실시한 결과, 표면손상으로 확인 되었던 위치의 Cell 내부에서도 Crack을 확인할 수 있었다. 또한, FF(Fill Factor)값을 분석한 결과 열충격 시험 전 72.3%에서 시험 후 62.0%로 11.8%의 감소율을 보였다. 따라서, 경년 시 나타나는 효율저하는 I-V 특성 곡선의 변화에 따라 병렬저항($R_{SH}$)이 감소하여 Cell자체의 소모전력 증가 및 표면 손상, Cell 내부의 Crack에 기인하여 가속된다고 판단된다.

마그네시아 부분안정화 지르코니아 소결체의 특성에 미치는 열처리 효과 (Effects of Aging on Properties of MgO-Partially Stabilized Zirconia)

  • 정형진;오영제;이홍림
    • 한국세라믹학회지
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    • 제24권3호
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    • pp.243-250
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    • 1987
  • 9mol% 의 MgO로 $1650^{\circ}C$에서 4시간 고상반응과 동시에 소결시킨 부분안정화 지르코니아 소결체(9MZ-PSZ)를 소성후 냉각중 $1200^{\circ}C$~$1400^{\circ}C$의 온도범위에서 열처리하여 이의 열분해 반응, 열충격기등 및 기전력 특성에 대하여 조사하였다. 열충격시럼 전과 후의 강도, 열팽창률, X-선 회절분석에 의한 단사정사 함률과 상전이, 밀도 및 갈바닉 전위를 측정하였으며 SEm에 의한 미세구조를 관찰하였다. 입체부근의 미소화학분석은 $1350^{\circ}C$ 열처리 시편에 한하여 EDX 로 정량하였다. 9MZ-PSZ 시편의 열처리에 의하여 입방정상의 $ZrO^{2}$는 상기 온도범위에서는 준안정-정방정상의 $ZrO^{2}$와 MgO로 열분해되는데, 이때 생성된 준안정 정방정상은 열충격 시험후의 잔류강도를 응력유기상전이 효과에 의해 증가시킨다. 또한 MgO는 입계에 연속적으로 존재하는데 이런하 MgO의 연속상을 통한 열전도롤 인하여 PSZ의 열충격 저항이 크게 향상된다. 이때 PSZ의 열분해 속도와 단사정상 함량은 열처리 온도가 $1400^{\circ}C$에서 $1200^{\circ}C$로 감소됨에 따라 증가한다. 갈바닉전의 측정결과 이상의 열처리에 의하여도 양호한 기전력 특성을 갖는 지르코니아 고체전해질을 제조할 수 있다.

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