• Title/Summary/Keyword: thermal dewetting

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Fabrication of Nanostructures by Dry Etching Using Dewetted Pt Islands as Etch-masks (Dewetting된 Pt Islands를 Etch Mask로 사용한 GaN 나노구조 제작)

  • Kim, Taek-Seung;Lee, Ji-Myon
    • Korean Journal of Materials Research
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    • v.16 no.3
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    • pp.151-156
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    • 2006
  • A method for fabrication of nano-scale GaN structure by inductively coupled plasma etching is proposed, exploiting a thermal dewetting of Pt thin film as an etch mask. The nano-scale Pt metal islands were formed by the dewetting of 2-dimensional film on $SiO_2$ dielectric materials during rapid thermal annealing process. For the case of 30 nm thick Pt films, pattern formation and dewetting was initiated at temperatures greater $600^{\circ}C$. Controlling the annealing temperature and time as well as the thickness of the Pt metal film affected the size and density of Pt islands. The activation energy for the formation of Pt metal island was calculated to be 23.2 KJ/mole. The islands show good resistance to dry etching by a $CF_4$ based plasma for dielectric etching indicating that the metal islands produced by dewetting are suitable for use as an etch mask in the fabrication of nano-scale structures.

Ordered Micropatterns by Confined Dewetting of an Imprinted Polymer Thin Film and Their Microlens Application

  • Lee, Geun-Tak;Yoon, Bo-Kyung;Acharya, Himadri;Park, Cheol-Min;Huh, June
    • Macromolecular Research
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    • v.17 no.3
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    • pp.181-186
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    • 2009
  • We fabricated ordered micro/nano patterns induced by controlled dewetting on the topographically patterned PS/P4VP bilayer thin film. The method is based on utilizing microimprinting lithography to induce a topographically heterogeneous bilayer film that allows the controlled dewetting upon subsequent thermal annealing. The dewetting that was initiated strictly at the boundary of the thicker and thinner regions was guided by the presence of the topographic structure. The dewetting front velocity of the microdomains in the confined regions was linearly proportional to the measurement time, which enabled us to control the size of the dewet domain with annealing time. In particular, the submicron sized dot arrays between lines were generated with ease when the dewetting was confined into geometry with a few microns in size. The kinetically driven, non-lithographical pattern structures accompanied the pattern reduction to 400%. The pattern arrays on a transparent glass substrate were especially useful for non-circular microlens arrays where the focal length of the lens was easily tunable by controlling the thermal annealing.

Fabrication of Disordered Subwavelength Structures on Curved Surfaces by Using a Thermal Dewetting Process

  • Lee, Jong Heon;Song, Young Min
    • Applied Science and Convergence Technology
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    • v.24 no.5
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    • pp.172-177
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    • 2015
  • We present disordered moth eye structures on curved surfaces fabricated by dry etching of thermally dewetted metal nanoparticles. This lithography-free fabrication allows the formation of subwavelength scale nanostructures on the strongly inclined surfaces such as ball lens as well as on the microlens arrays with low curvature. In particular, we found that the size and average distance of nanostructures are closely related to the inclined angle of the surface. Experimental results on oblique angle deposition of metal thin films followed by thermal dewetting also support these effects.

Ordered Polymer Nanostructures Induced by Controlled Dewetting

  • Park, Cheol-Min;Yoon, Bo-Kyung;Kim, Tae-Hee
    • Proceedings of the Polymer Society of Korea Conference
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    • 2006.10a
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    • pp.188-188
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    • 2006
  • We demonstrate two very simple and fast routes to fabricating ordered micro/nanopatterns of polymers over large areas on various substrates using controlled dewetting. The first method is based on utilizing microimprinting to induce the local thickness variation of an initially inverted bilayer which allows the controlled dewetting and partial layer inversion upon subsequent thermal annealing. In the second method, the self assembly of block copolymer was controlled on a chemically micropatterned surface produced by microcontact printing, being combined with its solvent vapor treatment. The kinetically driven, non-lithographical nanopattern structures were easily fabricated over large area by these approaches.

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The Study of Wetting in Direct Contact Membrane Distillation (직접접촉식 막증발법에서의 막 젖음 현상에 관한 연구)

  • Shin, Yonghyun;Koo, Jaewuk;Han, Jihee;Lee, Sangho
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.2
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    • pp.30-34
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    • 2014
  • Membrane distillation (MD) is a thermal driven separation process in which separation a hydrophobic membrane is a barrier for the liquid phase, letting the vapor phase pass through the membrane pores. Therefore, a porous and hydrophobic membrane should be used in membrane distillation. MD cannot work if water penetrates into the pores of the membrane (membrane wetting). Accordingly, it is necessary to prevent wetting of MD membranes and to remove water inside the pores of the wetted membranes if possible. In this context, our study aimed to develop methods to recover wetted membranes in MD processes. Poly-vinylidene fluoride (PVDF) membranes were used in this study. A laboratory-scale direct contact MD (DCMD) system was used to examine the effect of operating parameters on wetting. For dewetting the wetted membranes, specific techniques including the use of high temperature air were applied. The performances of the membranes before and after dewetting were compared in terms of flux, salt rejection and liquid entry pressure(LEP). The surface morphology of dewetted membrane was confirmed by scanning electron microscope (SEM).

Fabrication of Gallium Phosphide Tapered Nanostructures on Selective Surfaces

  • Song, Young Min;Park, Hyun Gi
    • Applied Science and Convergence Technology
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    • v.23 no.5
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    • pp.284-288
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    • 2014
  • We present tapered nanostructures fabricated on a selective area of gallium phosphide substrates for advanced optoelectronic device applications. A lithography-free fabrication process was accomplished by dry etching of metal nanoparticles. Thermal dewetting of micro-patterned metal thin films provides etch masks for tapered nanostructures. This simple process also allows the formation of plasmonic surfaces with corrugated shapes. Rigorous coupled-wave analysis calculations provide design guidelines for tapered nanostructures on gallium phosphide substrates.

Thermal Dewetting Process를 이용한 비주기 서브파장 구조물의 제작방법

  • Lee, Jong-Heon;Song, Yeong-Min
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.346.1-346.1
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    • 2016
  • 본 연구에서는 열처리(Thermal Dewetting Process)와 빗각 증착(Oblique angle deposition)을 이용하여 비주기 서브파장 구조물을 마이크로 렌즈 형태의 유리 기판 상부에 제작하였다. 먼저 $2{\times}2cm2$ 크기의 유리 기판에 기존 리소그래피 공정으로 원기둥 형태의 감광액을 형성한다. 이후 Hot-plate로 $180^{\circ}C$에서 90초간 열을 가해 지름이 $20{\mu}m$인 반구형태로 변형시킨 뒤 반응성이온식각 공정을 진행하여 마이크로 렌즈를 제작한다. 렌즈의 표면에 나방 눈 구조를 형성하기 위해 전자빔 증착으로 15nm의 은 박막을 쌓은 뒤 $500^{\circ}C$에서 1분간 열처리 공정을 진행하였다. 열이 가해졌을 때 은 박막은 표면자유에너지를 최소화하기 위해 나노 크기의 덩어리진 입자 형태로 변화한다. 여기서 형성되는 나노입자의 크기가 렌즈 표면 중심에서 가장자리로 갈수록 작아진다는 것을 주사전자현미경을 통해 확인하였다. 증착 각도가 증가할수록 열처리 공정 후의 은 나노입자의 크기가 점점 작아진다는 것을 검증하기 위해 은 박막의 증착 각도를 $0^{\circ}$, $35^{\circ}$, $55^{\circ}$, $70^{\circ}$로 증착 후 열처리 공정을 진행하여 확인하였다. 비스듬하게 증착되어 형성된 박막은 다공형태로 낮은 밀도를 가지는데 이는 박막 두께 감소를 일으킨다. 따라서 증착 각도가 증가할수록 열처리 공정 후의 은 나노입자의 크기는 점점 작아진다. 이후 은 나노입자를 마스크로 하여 다시 반응성이온식각 공정을 진행하였으며 식각 후 나머지 은 나노입자들은 HNO3용액에서 1분간 처리하여 제거하였다. 제작된 구조물의 평균 직경과 크기는 각각 ~220nm 및 ~250nm인 것으로 확인하였다. 위와 같은 공정을 통해 다양한 크기를 가진 비주기 서브파장 구조물을 제작할 수 있다. 구조물의 주기가 파장 길이보다 짧을 경우 분산이 최소화되며 넓은 파장 대역에서 무반사 효과를 얻을 수 있다. 이 공정은 마스크를 통한 리소그래피의 한계를 극복할 수 있으며 여러 곡면형 표면에 적용가능한 장점이 있다. 또한 프리즘, 렌즈, 광섬유와 같은 광소자의 광투과율을 향상시키는데 이용될 수 있다.

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증발증착법에 의해 형성된 금속 입자를 이용한 단결정 실리콘의 습식식각

  • Go, Yeong-Hwan;Ju, Dong-Hyeok;Yu, Jae-Su
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.438-438
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    • 2012
  • 은(Ag) 또는 금(Au) 입자를 촉매로 이용하여 습식식각을 통해 선택적으로 짧은 시간동안 단결정 실리콘 웨이퍼의 표면을 텍스쳐링하여 반사방지막 특성을 효과적으로 얻을 수 있다. 일반적으로 금속입자는 주로 금속 이온이 포함된 용액이나, 전기증착법을 통해서 실리콘 웨이퍼 표면에 형성시켰지만, 금속입자의 크기와 분포를 조절하기 어려웠다. 하지만, 최근 진공장비를 이용하여 열증발증착법(thermal evaporation)과 급속열처리법(rapid thermal annealing)을 통해서 금속입자를 대면적으로 크기와 분포를 균일하게 조절할 수 있다. 이러한 현상은 열적 비젖음(thermal dewetting) 현상에 의해 실리콘 표면위에 증착된 금속 박막으로부터 나노입자로 형성할 수 있다. 본 연구에서는 실리콘 (100)기판위에 다양한 크기의 은 또는 금 나노입자를 형성시켜 식각용액에 짧은 시간동안 담그어 식각하여, 텍스쳐링 효과와 반사방지(antireflection) 특성을 분석하였다. 실험을 위해 각각 은 또는 금 박막을 열증발증착법을 이용하여 ~3-8 nm의 두께로 형성시켰으며, 급속가열장치를 이용하여 $500^{\circ}C$에서 5분 동안 열처리하였다. 그리고 탈이온수(de-ionized water)에 불화수소와 과산화수소가 혼합된 식각용액에 1-5분 동안 습식식각을 하였다. 각각의 텍스쳐링 된 샘플의 식각의 상태와 깊이를 관찰하기 위해 field emission scanning electron microscopy (FE-SEM)을 이용하여 측정하였으며, UV-vis-NIR spectrophotometer를 이용하여 300 nm에서 1,200 nm의 반사특성을 분석하였다. 또한 RCWA (rigorous coupled wave analysis) 시뮬레이션을 이용하여 텍스쳐링 된 기하학적구조에 대하여 반사방지막 특성을 이론적으로 분석하였다.

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Analysis of surface interaction between filler and binder of PBXs (복합화약 원료들간의 표면특성 해석)

  • 심정섭
    • Journal of the Korea Institute of Military Science and Technology
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    • v.4 no.1
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    • pp.207-215
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    • 2001
  • Plastic bonded explosive(PBX) is mainly composed of the nitramine-ploymer compositions. PBX is characterized by high velocity and pressure of detonation, low vulnerability and good thermal stability. Many important applications of PBX require the good adhesion between nitramine crystals and the binder. For PBXs as well as propellants, where good mechanical properties are of great importance, dewetting therefore must be prevented by strong adhesion between filler-binder. Adhesion depends on surface characteristics of filler and binder. In order to design for better adhesion, an understanding of the surface properties of explosive and binder is required. The surface free energies are calculated from contact angle values by the method of Kaelble. Critical surface tension of solids are calculated by Zisman plot. Critical surface tension is a useful parameter for characterizing the wettability of solid surface. In this study, HMX and 3 kinds of copolymers are selected, since they are widely used in many plastic bonded explosives. The technical objective of this investigation is to predict the interaction between filler and binder from their surface free energies.

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