• Title/Summary/Keyword: thermal cracks

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Electrochemical Characteristics of Arc Thermal Sprayed Inconel 625 Coating on SS400 Steel in Seawater (Inconel 625로 아크 용사코팅된 SS400강의 해수 내 전기화학적 특성)

  • Park, Il-Cho;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.49 no.2
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    • pp.172-177
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    • 2016
  • In this paper, various electrochemical experiments were conducted in seawater solution to evaluate corrosion damage behavior of arc thermal sprayed Inconel 625 coating on SS400 steel in marine environment. As a result, corrosion damages of thermal sprayed Inconel 625 coating preferentially occurred at the defect area, and they were observed as a form of pitting corrosion in the galvanostatic experiments. In Tafel analysis, corrosion current density of Inconel 625 coating was relatively high due to influence of interconnected pores and Cr oxides in the thermal spray coating layer. On the other hand, the result of the potential measurement, thermal sprayed Inconel 625 coating should need the post-treatment which can compensate the defects like pores and cracks because Inconel 625 coating presented a higher potential of about 290 mV than that of the SS400 steel.

Effects of multi-walled carbon nanotubes on the hydration heat properties of cement composites

  • Ha, Sung-Jin;Rajadurai, Rajagopalan Sam;Kang, Su-Tae
    • Advances in concrete construction
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    • v.12 no.5
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    • pp.439-450
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    • 2021
  • In recent years, nano-reinforcing materials are widely utilized in cement composites due to their unique multifunctional properties. This study incorporated multi-walled carbon nanotubes (MWCNTs) into the cementitious composites at ratios of 0.1%, 0.3%, and 0.5%, and investigated their influence on the flowability, mechanical strength, and hydration heat properties. The addition of MWCNTs enhanced the compressive and split tensile strengths approximately by 18-51%. In the semi-adiabatic temperature rise test, the internal hydration heat of the composites reduced by 5%, 9%, and 12% with the increase of MWCNTs in 0.1%, 0.3%, and 0.5%. This study further performed hydration heat analysis and estimated the adiabatic temperature rise, thermal stress, and thermal crack index. The internal hydration heat of the concrete decreased by 5%, 10%, and 13% with the increase of MWCNTs. The thermal stress of the concrete decreased with increase in the addition of MWCNTs, and the obtained temperature crack index was effective in controlling the thermal cracks.

Analysis of Thermal Shock and Thermal Fatigue in Tool Steels for Hot Forging (열간단조 금형강의 열충격과 열피로 특성연구)

  • 김정운;문영훈;류재화;박형호
    • Transactions of Materials Processing
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    • v.11 no.1
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    • pp.61-68
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    • 2002
  • The thermal shock and thermal fatigue test has been carried out to analyze the thermal characteristics of tool steels for hot forging and the effects of mechanical properties on this study have been investigated. The resistance to thermal shock is first of all a matter of good toughness and ductility. Therefore, a proper hot-work tool steel should be characterized by high fracture strength and high temperature toughness. Based on these results, some critical temperature($T_{fracture}$) at which fracture occur can be measured to characterize the thermal resistance of the materials. During thermal fatigue tests, the thermal fatigue cracks occur because of the repetitive heating and cooling of the die surface and the thermal fatigue damage was evaluated by analyzing different number of cycles to failure. The results showed that the resistance to thermal shock and thermal fatigue were found to be favoured by high hot tensile strength and high hot hardness, and thermal resistance of SKD61 was superior to that of ESC, SKT4 and this was caused by higher mechanical properties of SKD61.

Processing Evaluations of the Eagle Glass Cutting Using Pico-second Laser (피코초 레이저를 이용한 Eagle Glass 절단 시 가공성 평가)

  • Lee, Sang Kyun;Lee, Young Gon;Kim, Jae Do
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.4
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    • pp.403-408
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    • 2013
  • In this paper, the characteristics of ablation processing of the eagle glass by pico-second laser are investigated. The laser ablation is used to process micro forms on materials. The ablation causes little thermal effect and little burr on the surface of eagle glass. In order to examine the characteristics of panic cracks, experiments are conducted under various cutting conditions such as a frequency of 600 kHz, laser powers, scan speeds and number of scan(NS). To minimize the panic cracks, the specimens are heated at $30^{\circ}C$, $45^{\circ}C$, and $60^{\circ}C$ for ten minutes respectively and then they are broken by hands. Laser powers, NS and scan speeds have an effect on glass cutting results. The ablation depths increase with an increase in the laser power and NS whereas the panic cracks decrease with an increase in scan speed. The high temperature on processed specimens reduces the panic cracks and makes good results of laser cutting. The optimal condition for eagle glass laser cutting is found to be at 30 W of laser power, 3 mm/s of scan speed and 500 of NS, respectively.

Thermal Cycle Reliabilties and Cracking Characteristics of Electroplated Cr/Ni-P Coatings (전해 Cr/Ni-P 도금막의 열 사이클 신뢰성 및 균열거동 분석)

  • Lee, Jina;Son, Kirak;Lee, Kyu Hwan;Park, Young-Bae
    • Journal of the Microelectronics and Packaging Society
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    • v.26 no.4
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    • pp.133-140
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    • 2019
  • The effects of thermal cycle conditions on the bonding strength and crack propagation behaviors in electroplated Cr/electroplated Ni-P coatings were systematically evaluated. 1st heat treatment was performed at 500℃ for 3 hours after electroplating Ni-P, and then, 2nd heat treatment was performed at 750℃ for 6 hours after electroplating Cr. The measured bonding strength by ASTM C633 were around 25.6 MPa before thermal cycling, while it increased to 47.6 MPa, after 1,000 cycles. Increasing thermal cycles led to dominant fail mode with cohesive failure inside adhesive, which seemed to be closely related to the increasing bonding strength possibly not only due to higher Cr surface roughness, but also to penetrated channeling crack density. Also, increasing density of penetrated channeling cracks in electroplating Cr layer led to slightly stronger bonding strength due to mechanical interlocking effects of adhesive inside channeling cracks.

Application Verification of AI&Thermal Imaging-Based Concrete Crack Depth Evaluation Technique through Mock-up Test (Mock-up Test를 통한 AI 및 열화상 기반 콘크리트 균열 깊이 평가 기법의 적용성 검증)

  • Jeong, Sang-Gi;Jang, Arum;Park, Jinhan;Kang, Chang-hoon;Ju, Young K.
    • Journal of Korean Association for Spatial Structures
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    • v.23 no.3
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    • pp.95-103
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    • 2023
  • With the increasing number of aging buildings across Korea, emerging maintenance technologies have surged. One such technology is the non-contact detection of concrete cracks via thermal images. This study aims to develop a technique that can accurately predict the depth of a crack by analyzing the temperature difference between the crack part and the normal part in the thermal image of the concrete. The research obtained temperature data through thermal imaging experiments and constructed a big data set including outdoor variables such as air temperature, illumination, and humidity that can influence temperature differences. Based on the collected data, the team designed an algorithm for learning and predicting the crack depth using machine learning. Initially, standardized crack specimens were used in experiments, and the big data was updated by specimens similar to actual cracks. Finally, a crack depth prediction technology was implemented using five regression analysis algorithms for approximately 24,000 data points. To confirm the practicality of the development technique, crack simulators with various shapes were added to the study.

A Proposal of Autogenous Deformation and Self-induced Restrained Stress Test Using Thermal Analysis Results to Predict Early-Age Cracks of Externally Restrained Concrete Members (외부구속 콘크리트 부재의 초기균열 예측을 위해 온도해석 결과를 이용한 자가변형 및 구속응력 측정 실험의 제안)

  • Byun, Jong-Kwan;Kang, Won Ho;Kang, Jeong-Kil;Bae, Seong-Jae
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.38 no.1
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    • pp.1-10
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    • 2018
  • It is difficult to predict the early-age cracks of strain restrained concrete members due to environmentally sensitive parameters. A new method is proposed to predict the cracks by test of autogenous deformation and self-induced restrained stress of specimens which simulates early-age crack state by hydration heat of the'Wall-On-Foundation'members. For this purpose, thermal analysis of entire structure considering the environmental condition is performed at first, and the specimens are set up where hydration heat was electronically controlled according to the analysis results. By measuring free deformation and force to compensate the autogenous strain including relaxation, feasibility of cracks can be estimated. The proposed method can predict the occurrence of cracks better than the material test of the early age concrete which has large variance. The method of this study is particularly useful when it is used as a preliminary experiments to predict the crack more precisely before full-scale concrete placement in construction of large structures.

Analysis of Reheater Pipe Crack for Oil Power Plant (중유발전소의 재열기관 균열 해석)

  • Hong, S.H.;Hong, S.J.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.643-647
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    • 2003
  • Power plant Piping operating at elevated temperature often fails prematurely by the growth of microcracks under creep conditions. Therefore, the life assessment of high temperature components that contain cracks is an important technological problem. The mechanisms of crack growth in simple metals and alloys have been investigated using both mechanical and microstructural approaches. In this study, life prediction accounting for creep, crack growth and thermal stress is analyzed.

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The Reduction of Temperature Rise in High Strength Concrete (고강도용 콘크리트의 온도상승 저감대책)

  • 문한영;문대중;하상욱;서정우
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.133-139
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    • 1996
  • As construction technology advances, most of civil engineering structures are becoming larger and taller. Therefore, high strength concrete is necessary for them. For high strength concrete, it needs a large amount of unit cement content and low water-cement ratio inevitably, so that a large amount of heat occurs in concrete. The thermal cracks make the durability and quality of concrete structures become worse, result from temperature rise and thermal stress due to heat of hydration. In this study, the proposal of using ground granulated blast furnace slag, fly ash and chemical admixtures was investigated to decrease the temperature rise of concrete.

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A Study on the Inspection of Tile Delamination Using Infrared-Ray Method. (열적외선 장비를 활용한 타일박리 조사에 관한 연구)

  • Oh, Kwang-Chin;Choi, Jae-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.511-514
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    • 2005
  • Recently, to obtain the reliable data on the state of the structure, various non-destructive techniques are available. The infrared thermography technique is used in detection of cracks, flaws of concrete structures and buildings. In this paper the infrared thermography technique using the difference of surface temperature was studied. Also this paper is case study that the inspection of building's tile using infrared thermal video.

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