• Title/Summary/Keyword: thermal crack

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Thermal shock characteristics of work roll for cold rolling mills (냉간 압연용 Wo가 Roll의 열충격 특성)

  • 박영철;김일봉;전제영;조규섭
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.252-261
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    • 1999
  • The troubles such as slipping, pinching and other behaviors in the service of cold rolling mills often induce thermal shock crack on the surface of work roll, and considerably reduce their service lives. In order to evaluate thermal shock resistibility we use thermal shock tester generating frictional heat caused by a rotating disc contacting with test specimens. Thermal shock produces two heat affected layers below the roll surface, one is rehardened layer and the other is succeeding tempered layer. The maximum depth of crack occurred in a thermal shocked area is a criterion for the thermal shock resistibility. This paper describes on the investigation to the influence of hardness and residual stress.

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Prediction of Thermal Fatigue Life of Alumina ceramics (알루미나 세라믹스의 열피로 수명 예측)

  • 정우찬;한봉석;이홍림
    • Journal of the Korean Ceramic Society
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    • v.36 no.8
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    • pp.871-875
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    • 1999
  • Theoretical equation to calculate thermal fatigue life was derived in which slow crack growth theory was adopted. The equation is function of crack growth exponent n. Cyclic thermal fatigue tests were performed at temperature difference of 175, 187 and 200$^{\circ}C$ respectively. At each temperature difference critical thermal fatigue life cycles of the alumina ceramics were 180,37 and 7 cycles. And theoretical thermal fatigue life cycles were calculated as 172, 35 and 7 cycles at the same temperature difference conditions. Therefore thermal fatigue behavior of alumina ceramics can be represented by derived equation. Also theoretical single cycle critical thermal shock temperature difference can be calculated by this equation and the result was consistent with the experimental result well.

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Thermographic Inspection of Fatigue Crack by Using Contact Thermal Resistance (접촉 열저항 효과를 이용한 피로균열의 적외선검사)

  • Yang, Seungyong;Kim, Nohyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.187-192
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    • 2013
  • Fatigue crack was detected from a temperature change around surface crack using the thermographic technique. Thermal gradient across the crack decreased very much due to thermal resistance of contact surface in the crack. Heat diffusion flow passing through the discontinuity was visualized in temperature by infrared camera to find and locate the crack. A fatigue crack specimen(SM-45C), which was prepared according to KS specification and notched in its center to initiate fatigue crack from the notch tip, was heated by halogen lamp at the end of one side to generate a heat diffusion flow in lateral direction. A abrupt jump in temperature across the fatigue crack was observed in thermographic image, by which the crack could be located and sized from temperature distribution.

Application Verification of AI&Thermal Imaging-Based Concrete Crack Depth Evaluation Technique through Mock-up Test (Mock-up Test를 통한 AI 및 열화상 기반 콘크리트 균열 깊이 평가 기법의 적용성 검증)

  • Jeong, Sang-Gi;Jang, Arum;Park, Jinhan;Kang, Chang-hoon;Ju, Young K.
    • Journal of Korean Association for Spatial Structures
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    • v.23 no.3
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    • pp.95-103
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    • 2023
  • With the increasing number of aging buildings across Korea, emerging maintenance technologies have surged. One such technology is the non-contact detection of concrete cracks via thermal images. This study aims to develop a technique that can accurately predict the depth of a crack by analyzing the temperature difference between the crack part and the normal part in the thermal image of the concrete. The research obtained temperature data through thermal imaging experiments and constructed a big data set including outdoor variables such as air temperature, illumination, and humidity that can influence temperature differences. Based on the collected data, the team designed an algorithm for learning and predicting the crack depth using machine learning. Initially, standardized crack specimens were used in experiments, and the big data was updated by specimens similar to actual cracks. Finally, a crack depth prediction technology was implemented using five regression analysis algorithms for approximately 24,000 data points. To confirm the practicality of the development technique, crack simulators with various shapes were added to the study.

Thermal Shock Resistance of $Al_{2}O_{3}$- and Fe-$Al_{2}TiO_{5}$-based Castable Refractories

  • Liu, T.;Latella, B.A.;Bendeich, P.
    • The Korean Journal of Ceramics
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    • v.4 no.4
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    • pp.345-351
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    • 1998
  • Thermal shock resistance of $Al_2O_3$- and Fe-$Al_2TiO_5$-based Castable Refractories was studied using a central heating technique. Ring type specimens, 10mm thick and 20 and 100mm inner and outer diameters, respectively, were rapidly heated on the internal surface of the centre hole using a high power electrical heating element. The temperature field was measured experimentally and modelled using finite element analysis (FEA). The thermal stress field was also modelled using FEA. A radial notch was introduced to the ring specimens to enable calculation of the thermal stress intensity factors (SIF). A special LVDT device was incorporated in the thermal shock tester to monitor crack mouth opening displacement (COD). The thermal shock fracture initiation and crack propagation behaviour of the castable refractories were ascertained using the COD measurements and the fracture mechanics analysis data.

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A Study on the Control of Thermal Crack of the Mat Foundation (매트기초의 온도균열 제어에 관한 연구)

  • 이도범;김효락;박지훈;최일호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.305-308
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    • 2003
  • Recently, a structure has been large and high under the improvement of construction technique. So, mass concrete constructions that a mat foundation thickness of structure is over 80cm have been many. Also, in the reason of high strength of concrete, a matter of thermal crack became an important task to be solved. In this study, we executed temperature and stress analysis of mat foundation. And we evaluated quantitatively about the possibility of thermal crack by using hydration heat analysis program. Because of this analysis technique, we could control skilfully the quality of mat foundation in a construction.

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Determination of Stress Intensity Factors for Embedded Elliptical Crack in Turbine Rotor (터빈축차내에 내재된 타원균열의 응력세기계수 결정)

  • 이강용;김종성;하정수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.5
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    • pp.1229-1242
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    • 1995
  • The thermal shock stress intensity factors of semi-elliptical surface crack in finite plate and the stress intensity fractors of embedded elliptical crack in turbine rotor is determined by means of Vainshtok weight function method. In case of semi-elliptical surface crack, the solution is compared with previous solution. The stress intensity factor for embedded elliptical crack in turbine rotor loaded by centrifugal and thermal loading is also determined. In this case, the value of stress intensity factor is larger at crack contour near internal radius surface and is almost constant at the crack contour farther from internal radius surface.

The Effect of High Velocity Oxygen Fuel Thermal Spray Coating on Fatigue Crack Growth Behavior for Welded SM490B (SM490B 용접부의 피로균열 성장 거동에 미치는 초고속 용사코팅 효과)

  • Yoon, Myung-Jin;Choi, Sung-Jong;Cho, Won-Ik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.99-106
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    • 2006
  • High velocity oxygen-fuel thermal spray coating of the WC-Co cermet material is a well-established process for modifying the surface properties of the structural components exposed to the corrosive and wear attacks, and also these coating are well-known method to improve the fatigue strength of material. In this study, HVOF coated SM490B are prepared to evaluation of the effect of coating on tension and fatigue crack growth behavior. The pre-crack of the fatigue crack growth test specimens machined at deposited material area, heat affected zone and boundary, respectively. Through these test, the following results are obtained: 1) Tensile strength was about 498 MPa, and fracture occurred on base metal area. 2) The fatigue crack of coated specimens propagated more rapidly than non-coated specimen in all specimens. 3) In the same coating thickness specimens, the specimens with pre-crack at boundary more rapidly propagated than the specimens with pre-crack at HAZ and deposited material area. These results can be used as basic data in a structural integrity evaluation of rolled SM490B weldments considering HVOF coating.

Study on Corner Crack Protection for Various Thermal Environment in Flat Panel Displays (온도 환경 변화에 따른 평판형 TV 모서리 파손 방지를 위한 구조 설계 연구)

  • Kim, Min-Keun;Kim, Sung-Ki
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.678-682
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    • 2007
  • It is conducted that study on corner crack protection for various thermal environment in a flat panel display. Most of the consumer electronics consist of a plastic and a metal structure. And different properties of materials could cause failure of structural reliability due to the various operating temperatures. Especially for front bezel with thin and slender structure, the effect of temperature is significant, and the design for crack protection is crucial for thermal reliability of displays. In this study, it is prescribed the behavior of the front bezel in flat panel display for various operation temperatures and proposed design parameters to ensure the structural reliability of displays.

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Visco-Elastic Fracture Analysis of IC Package under Thermal Loading (열하중하에 있는 IC 패키지의 점탄성 파괴해석)

  • 이강용;양지혁
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.43-50
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    • 1998
  • The purpose of the paper is to protect the damage of plastic IC package with searching the cause of the fracture due to the delamination and crack when the encapsulant of plastic IC package is on viscoelastic behavior with the effect of creep on high temperature, The model for analysis is the plastic SOJ package with dimpled diepad in the IR soldering process of surface mounting technology. The risk of delamination with calculating the distribution of viscoelastic thermal stress in the package without the crack in the surface mounting process is checked. The package model with the perfect delamination between chip and diepad is chosen to estimate the resistance against fracture in thermal loading with calculating C (t)-integrals according to the change of the design. The optimum design to depress the delamination and crack is presented.

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