• Title/Summary/Keyword: tensile adhesion strength

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In-mold Assembly of Polymer and Surface-machined Sheet Metal by Insert Injection Molding (금속 박판의 표면가공과 인서트 사출을 통한 형내 접합기술)

  • Kim, S.W.;Kim, S.K.
    • Transactions of Materials Processing
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    • v.20 no.1
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    • pp.64-72
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    • 2011
  • In this study, we have investigated bonding of metal and plastic parts with single planar interface. This is facilitated by surface processing of aluminum sheet, which consists of slitting and punching, followed by insert-molding of polybuthylelne terephthalate(PBT). An injection mold has been built to fabricate specimen. After processing of the specimen, tensile and bending shear adhesion tests have been fulfilled according to KS M3734 and KS M3723, respectively. We also have conducted simulation of tensile and bending shear adhesion tests. Based on the tests results, the proposed bonding method outperforms existing methods based on adhesion.

Estimations of the Adhesion Strength of Galvannealed Coatings on Coated Sheet Using Single Lap-Shear Test (단일겹치기이음시험을 이용한 합금화용융아연코팅강판의 코팅층 접합강도 평가)

  • Lee, Jung-Min;Lee, Chan-Joo;Ko, Dae-Cheol;Lee, Seon-Bong;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.6
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    • pp.560-567
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    • 2009
  • This paper was designed to estimate the adhesion strength of galvannealed coatings on steel sheets. The adhesion strength were evaluated using single lap - shear tests where the lap joint was bonded by structural adhesive. Tests were performed for overlap length of 5mm, 10mm and 15 mm and three directions (0, 45, 90) of steel sheets used as the adherend of the overlap joint. After the tests, FE simulations of the single lap-shear test were also carried out to observe the stress distribution in the interface between the adhesive and the coated sheet. The results showed that the joint failure loads obtained from the tensile tests of bonded single lap-joints were the same, regardless of overlap lengths and directions of steel sheets. Also, the failure of galvannealed coatings greatly depended on shear stress distribution in the interface and the value was about 30MPa.

A study on affecting factors by using dolly in coating adhesion test (돌리를 이용한 도막 부착력 시험의 영향 인자에 관한 연구)

  • Baek, Yun-Ho;Son, Seong-Mo;Park, Chung-Seo
    • Corrosion Science and Technology
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    • v.13 no.5
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    • pp.186-194
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    • 2014
  • Establishment of adhesion strength measurement procedure for marine epoxy coatings was conducted in order to ensure reliability of the test results. It was found that (1) the increase in thickness of the substrates would induce increase of pull-off strength. Especially, the increase in adhesion strength with the substrate thickness increment was attributed to the transition of stress mode to the pure tensile mode excluding bending effect. (2) The longer curing time, the higher pull-off strength. It may be due to higher cross-linking density of the coating (3) The pull-off strength increases as coating thickness increases due to the diminishment of bending effect (4) The longer drying time after water immersion, the higher pull-off strength. It may be due to the evaporation of water molecule at the coating-substrate interface.

Effect of PPG, MDI, 2-HEMA and butyl acrylate content on the properties of polyurethane adhesive (폴리우레탄 접착제의 물성에 미치는 PPG, MDI, 2-HEMA 및 butyl acrylate량의 영향)

  • Park, Chan Young
    • Elastomers and Composites
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    • v.49 no.3
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    • pp.245-252
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    • 2014
  • FT-IR measurement and the physical properties of polyurethane adhesive prepared from the polyol, isocyanate, 2-HEMA and other acrylate monomers were examined. The softening point, viscosity, adhesion strength and mechanical properties of the PU adhesives were reviewed by Ring and Ball method, Brookfield viscometer and universal test machine, respectively. Results revealed that increment of both PPG amount and butyl acrylate content decreased softening point, adhesion strength, tensile strength and 100% modulus. However as 2-HEMA and MDI content increased the mechanical properties including tensile strength, 100% modulus increased, and also the viscosity and NCO content increased.

Synthesis and Characteristics of Unsaturated Polyester Modified with Rosin Containing 2-Hydroxyethylmethacrylate (2-Hydroxyethylmethacrylate가 도입된 로진 변성 불포화 폴리에스테르의 합성과 그 특성)

  • Kang, D.W.;Yoon, D.K.;Kweon, D.K..
    • Applied Chemistry for Engineering
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    • v.10 no.3
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    • pp.450-455
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    • 1999
  • Unsaturated diol (UD) was prepared from the esterification of maleic anhydride with diethylene glycol (DEG). Unsaturated polyesters modified with rosin (UPMR) or with rosin maleic anhydride adduct (RMA) from 2-hydroxyethylmethacrylate (HEMA) and rosin (UPMRH) were prepared by the reaction of UD with RMA or RMA-HEMA. After crosslinking of UPMR and UPMRH with styrene and methylmethacrylate (MMA), respectively, solvent resistance, tensile strength, and adhesion property of the resins were measured. UPMR crosslinked with styrene or MMA shows an excellent resistance to water and acid. Solvents resistance and tensile strength of UPMR using styrene as crosslinking agent were increased compared with those of UPMR using MMA as crosslinking agent. UPMRH showed better solvents resistance and tensile strength than UPMR. Adhesion strengths of UPMR crosslinked with styrene and MMA were 1.61 and 3.02 MPa, and those of UPMRH were 2.32 and 3.89 MPa, respectively.

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Effects of Tri-functional Monomers on the Properties of UV-curable Pressure Sensitive Adhesives (PSAs) (삼관능 모노머의 종류 및 함량에 따른 자외선 경화형 감압 점착 필름의 특성)

  • Won, Jong-Woo;Kim, Ju-Yeol;Jang, Ki-Deog;Park, Myung-Chul;Chun, Jae Hwan;Kwon, Oh Hyeong;Hwang, Jin-Sang
    • Journal of Adhesion and Interface
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    • v.20 no.1
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    • pp.15-22
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    • 2019
  • In this study, polybutadiene based di-functional urethane acrylate oligomer (PB-UAO) were synthesized from polybutadiene diol and isophorone diisocyanate. And then, pressure sensitive adhesive films were prepared by mixing with synthesized oligomer, tri-functional acrylate monomer (Tris(2-acryloyloxyethyl) isocyanurate (TAOEIC) or Trimethylolpropane triacrylate (TMPTA) or Pentaerythritol triacrylate (PETA)), mono-functional acrylate monomer (Stearyl acrylate) and UV initiators. Effects of types and contents of trifunctional acrylate monomers on peel strength, tensile strength, elongation, thermal stability and water absorption property were studied. As the contents of tri-functional acrylate monomer increased, and as the molecular weight of tri-functional acrylate monomer decreased, peel strength, elongation and water absorption showed a tendency to decrease whereas tensile strength and thermal stability showed a tendency to increase.

COMPARISON ON TENSILE BOND STRENGTH OF PERMANENT SOFT DENTURE LINERS BONDED TO THE DENTURE BASE RESIN (수종의 영구 탄성 이장재와 의치상용 레진간의 인장 결합 강도)

  • Kim, Lae-Gyu;Chung, Moon-Kyu;Yim, Soon-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.37 no.2
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    • pp.200-211
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    • 1999
  • For many years permanent soft denture liners has been widely used in dental practice directly or indirectly because of its function in absorbing and distributing the impact force. However, it reveals problems such as lack of permanency and decreased bond strength in long term use. The purpose of this study is to measure the bond strength and failure between denture base resin and several permanent liners. Lucitone 199 was used as denture base resin with soft acrylic liners (Triad, Tokuso Rebase) and silicone elastomers (Tokuyama, Ufi Gel C) bonded to measure the tensile strength before and after thermocycling. The thermocycling was done in 2000 cycles at $5^{\circ}C,\;26^{\circ}C\;and\;55^{\circ}C$ and the measured tensile strength values before and after thermocycling were compared. The mode of failure was investigated in the separated specimens. The results are as follows. 1. As to tensile strength, the strongest material is Tokuso Rebase followed by Triad, Tokuyama, Ufi Gel C in before thermocycling and the order of Triad, Tokuso Rebase, Tokuyama, Ufi Gel C in after thermocycling state. There was significant difference between the values of Triad, Tokuso Rebase and Tokuyama, Ufi Gel C(p<0.05). 2. As to degree of displacement, Ufi Gel C showed most displacement with or without thermo-cycling treatment and also the difference was significant with the other materials(p<0.05). 3. As to comparisons before and after thermocycling, Tokuso Rebase and Tokuyama showed significant difference in bond strength, whereas Triad and Tokuso Rebase showed significant difference in the degree of displacement(p<0.05). 4. In debonded specimens, Triad and Ufi Gel C showed adhesion failure and Tokuyama showed cohesion failure. Both failures were observed in Tokuso Rebase with adhesion failure up to 70%. The results of this study showed that degree of bond strength between permanent soft denture liner and denture base resin were variable. There was a significant difference between soft acrylics and silicone elastomers with regard to bond strength. Further research in improving bond strength of widely used silicone elastomers and in developing the method of measuring bond strength between denture base resin and the lining materials is needed.

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A Study on the Process Quality Level of K5 Gas Mask (K5 방독면 공정품질 수준에 관한 연구)

  • Kim, Suk Ki;Byun, Kisik;Lee, Sang Yeob;Park, Jae Woo;In, Chi Yeon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.1
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    • pp.74-80
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    • 2021
  • This study investigated the process quality level of a K5 gas mask, which recently acquired its operational capability, through statistical process analysis for the mass production stages and their lots. The tensile adhesion strength was the only operating requirement in the manufacturing process of the K5 gas mask. For this purpose, the results of tensile adhesion strength between the lens and facial rubber during the initial and second mass production stages were analyzed using conventional statistical and statistical process analysis methods. The conventional statistical results indicated that the second mass production stage was better than the initial mass production stage. In cases of a control chart and process capability of tensile adhesion strength, the process quality level was also improved by following the mass production stages. The improvement was caused by process stabilization and work skill elevation. These results and methods are expected to be conducted and utilized in the third mass production stage. Moreover, quality improvement of K5 gas mask mass production can be achieved using the Lean 6 sigma procedure, MDAIC (Define, Measure, Analyze, Improve, Control).

Development of High-Performance Lining Material for Fume Pipe (고성능 흄관 라이닝 재료 개발)

  • Lee, Youn-Su;Joo, Myung-Ki
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2003.10a
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    • pp.391-394
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    • 2003
  • Effects of the polymer-binder ratio and slag content on the properties of combined wet/dry-cured polymer-modified mortars using granulated blast-furnace slag are examined. Results shows that the flexural, compressive, tensile and adhesion in tension strengths of polymer-modified mortar using the slag tend to increase with increasing slag content, and is inclined to increase with increasing polymer-binder ratio. In particular, the polymer-modified mortars with slag content of 40% provide about 20% higher tensile strength than unmodified mortars. Such high strength development is attributed to the high tensile strength of polymer and the improved bond between cement hydrates and aggregates because of the addition of polymer.

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Mechanical Properties of Plastic Waste / Ground Rubber Tire Composite (폐플라스틱/폐타이어분말 복합체의 기계적 물성)

  • Hong, Young-Keun
    • Elastomers and Composites
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    • v.39 no.4
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    • pp.294-300
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    • 2004
  • Mechanical properties of the commingled waste plastics filled with ground rubber tire were studied. To improve adhesion at the interface, trans-octylene rubber(TOR) was added. With increasing the rubber level, first, due to their inherent incompatibility, the tensile and the compressive strength decreased but tensile strain and impact strength increased. Then, as TOR added, the samples showed still the same strain but the tensile, impact, and compressive strength as well increased markedly Variation of the properties by addition of TOR seemed to be attributed to the dual character of TOR.