• Title/Summary/Keyword: system rig test

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A Study of Ignition Performance on the Annular Combustor with Rotating Fuel Injection System (회전분무시스템을 가진 환형연소기의 점화성능 연구)

  • Lee, Gang-Yeop;Lee, Dong-Hun;Choe, Seong-Man;Park, Jeong-Bae;Kim, Hyeong-Mo;Park, Yeong-Il;Go, Yeong-Seong;Han, Yeong-Min;Yang, Su-Seok;Lee, Su-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.10
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    • pp.60-65
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    • 2003
  • An experimental study was performed to understand ignition characteristics of gas turbine combustor with rotating fuel injection system. Liquid fuel applied to the inner surface of rotating fuel nozzle which was driven by high speed electrical motor is flung away by centrifugal forces. The real scale combustor and test rig was manufactured and tested under atmospheric condition in KARl combustion test facility. From the test results, this combustor ignition characteristics are highly dependent upon fuel nozzle rotating speed. Futhermore, combustor exit gas temperature was rapidly changed by increasing or decreasing the fuel nozzle rotating speed.

Combustion Characteristics of the Slinger Combustor (슬링거 연소기의 연소특성)

  • 이강엽;이동훈;최성만;박정배;박영일;김형모;한영민
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.1
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    • pp.38-43
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    • 2004
  • The study was performed to understand combustion characteristics of the slinger combustor. Liquid fuel is discharged radially outwards through injection holes drilled in the high speed rotating shaft. The spray test was peformed to verify atomizing characteristics with variation of fuel nozzle rotational speed by using PDPA system. SMD was measured at different RPM and values are 70$\mu\textrm{m}$ at 5,000RPM rpm, 60$\mu\textrm{m}$ at 10,000RPM and 40$\mu\textrm{m}$ at 20,000RPM. In the results, we found out that SMD is grown smaller with increasing rotational speed. In KARI combustion test facility, Ignition and combustion tests were performed by using combustor test rig. In the test results, ignition and combustion efficiency were improved according to increasing rotational speed. The measured radial temperature distribution at the combustor exit shows stable and fairly good distribution.

Development of Turbo Expanders with Hydrostatic Bearings for Hydrogen Liquefaction Plants (정압 베어링을 적용한 수소 액화 공정용 터보 팽창기 개발)

  • Lee, Donghyun;Kim, Byungock;Park, Mooryong;Lim, Hyungsoo
    • Tribology and Lubricants
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    • v.37 no.3
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    • pp.91-98
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    • 2021
  • This paper presents a hydrostatic bearing design and rotordynamic analysis of a turbo expander for a hydrogen liquefaction plant. Th~e turbo expander includes the turbine and compressor wheel assembled to a shaft supported by two hydrostatic radial and thrust bearings. The rated speed is 75,000 rpm and the rated power is 6 kW. For the bearing operation, we use pressurized air at 8.5 bar as the lubricant that is supplied to the bearing through the orifice restrictor. We calculate the bearing stiffness and flow rate for various gauge pressure ratios and select the orifice diameter providing the maximum bearing stiffness. Additionally, we conduct a rotordynamic analysis based on the calculated bearing stiffness and damping considering design parameters of the turbo expander. The predicted Cambell diagram indicates that there are two critical speeds under the rated speed and there exists a sufficient separation margin for the rated speed. In addition, the predicted rotor vibration is under 1 ㎛ at the rated speed. We conduct the operating test of the turbo expander in the test rig. For the operation, we supply pressurized air to the turbine and monitor the shaft vibration during the test. The test results show that there are two critical speeds under the rated speed, and the shaft vibration is controlled under 2.5 ㎛.

Analysis on the Vibration Characteristics of Reduction Gear Units for High-speed Trains (고속철도차량 감속구동장치 진동특성 분석)

  • Moon, Kyung Ho;Lee, Dong-Hyong;Kim, Jae Chul;Ji, Hae Young
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.7
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    • pp.694-701
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    • 2013
  • The gear-reduction units of Korean high-speed trains consist of a motor reduction unit, an axle gear box reduction unit, and a tripod joint shaft. A reduction gear unit is a gearbox used to reduce the rotational speed of the input shaft to a slower rotational speed on the output shaft. This reduction in output speed helps to increase torque. Defective reduction gear units in high-speed trains are caused by damage to the gear or by gear fatigue. To diagnose potential problems, it is important to know the vibration characteristics of the reduction gear units. In this study, we analyzed the vibration characteristics of reduction gears under various conditions. The test setup included a full-scale test rig to evaluate reduction gear under both normal and extreme operating conditions.

Durability Evaluation of Gangway Connections for the High Speed Railway Vehicles (고속철도차량 갱웨이 통로연결막의 내구성 평가)

  • Kang, Gil-Hyun;Woo, Chang-Su;Kim, Chul-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.8
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    • pp.4796-4801
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    • 2014
  • To increase the riding comfort and running stability of articulated type high speed railway vehicles(HSRV), it is important that the gangway connections for the passenger car satisfied fire safety, sound proof and durability under triaxial angular displacement (rolling/yawing/pitching) modes. On the other hand, a domestic test standard on the durability of the rubber components has not been determined. In this study, the fatigue life was predicted using the results of the nonlinear finite element analysis and the fatigue properties. Moreover, a fatigue rig test of the component was constructed to examine the durability.

Performance Characteristics and Efficiencies of Micro-Hydro Pelton Turbine with Nozzle Diameter Variation (노즐 구경에 따른 초소수력 펠턴 터빈의 효율 및 성능 특성)

  • Jo, In Chan;Park, Joo Hoon;Shin, Youhwan;Kim, Kwang Ho;Chung, Jin Taek;Kim, Dong Ik
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.3
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    • pp.60-65
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    • 2015
  • This paper deals with performance characteristics and efficiencies of Pelton turbine can be applied as one of ERDs (Energy Recovery Devices) of PRO (Pressure Retarded Osmosis) system for desalination. The objective of this study is experimentally estimating the performance of micro-scale Pelton turbine for PRO pilot plant. Especially the performance characteristics with variations of jet nozzle diameter of Pelton turbine are discussed in detail. In order to do this, lab scale test rig of Pelton turbine was made for performance test, which includes water tank, Pelton wheel with buckets, jet nozzle and torque brake and so on. The parameter effects related on Pelton turbine's efficiency were investigated and discussed on the influence of the variations of load and speed ratio.

Steady-state Thrust Characteristics of Hydrazine Thruster for Attitude Control of Space Launch Vehicles (우주발사체 자세제어용 하이드라진 추력기의 정상상태 추력 특성)

  • Kim, Jong Hyun;Jung, Hun;Kim, Jeong Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.6
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    • pp.48-55
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    • 2012
  • An ambient hot-firing test was carried out for the hydrazine thruster which may be employed in the space launch vehicles. The thruster is designed to produce 67 N (15 $lb_f$) of nominal steady-state thrust at an inlet pressure of 2.41 MPa (350 psia). A scrutiny into the performance characteristics of thruster is made in terms of thrust, propellant supply pressure, mass flow rate, chamber pressure, and temperature at the steady-state firing mode. As a result, it is ensured that the practical performance efficiencies are above 89.1% compared to its ideal requirements.

Durability Evaluation on Doorstep Equipments Used for Low and High Level Platforms at Railway Vehicle (철도차량의 저상 및 고상 승강장 겸용 승강문 스텝에 대한 내구성 평가)

  • Kim, Chul-Su;Park, Min-Heung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.9
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    • pp.3889-3894
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    • 2012
  • The platform of railroad station for domestic passenger train has been operated at two categories like the platforms if low level(500mm, mainline) and high level(1,135mm, metropolitan subway line). To operate both metropolitan subway line and mainline railroad safely, it is essential to develop the doorstep equipment of railway vehicle regardless of low and high level platforms. On the other hand, the domestic test standard at durability and reliability of doorstep equipment has not been existed until now. This study aims at the development on doorstep equipment of telescopic sliding type for low and high level platforms. Durability analysis with VPD(Virtual Product Development) techniques are performed and the durability standard & qualification life through the rig test during no failure test time is examined in accordance with reliability qualification test.

Experimental Investigation on Torsional Analysis and Fracture of Tripod Shaft for High-speed Train (고속열차용 트리포드 축의 비틀림 해석 및 파단에 대한 실험적 연구)

  • Lee, Joo Hong;Kim, Do Sik;Nam, Tae Yeon;Lee, Tae Young;Cho, Hae Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.11
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    • pp.979-986
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    • 2016
  • The tripod shafts of constant-velocity joint are used in both the trains KTX and KTX-sanchon. It is an important component that connects the motor reduction unit and the axle reduction unit in a power bogie. The tripod shaft not only transmits drive and brake torque in the rotational direction, but also slides in the axial direction. If the drive system is loaded with an excessive torque, the fuse part of the shaft will be fractured firstly to protect the other important components. In this study, a rig was developed for conducting torsion tests on the tripod shaft, which is a type of mechanical fuse. The tripod shafts were subjected to torsional fracture test and torsional fatigue test on the rig. The weak zone of the tripod shaft was identified, and its fatigue life was predicted using finite element analysis (FEA). After analyzing the FEA results, design solutions were proposed to improve the strength and fatigue life of the tripod shaft. Furthermore, the deterioration trend and time for failure of the tripod shaft were verified using the hysteresis loops which had been changed with the advancement of the torsional fatigue test.

A Study on the Characteristics of Swirl Flow in Transparent Engine with Different Swirl Ratio and Piston Configuration for Heavy-duty LPG Engine (대형 LPG엔진용 피스톤 형상 및 흡기포트 선회비 최적화를 위한 가시화엔진내 스월유동특성 해석)

  • Lee, Jin-Wook;Kang, Kern-Yong;Min, Kyoung-Doug
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.1
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    • pp.59-65
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    • 2004
  • The configuration of intake port and piston is a dominant factor of inlet air flow and mixture formation in an engine cylinder, resepectively. This study has analyzed intake port and piston characteristics for swirl flow of a heavy-duty LPG engine. As an available technology to optimize intake port, the steady flow rig test has been applied for measuring swirl ratio and mean flow coefficient. And we measured the mean velocity and turbulence intensity of swirl flow under motoring condition in transparent engine cylinder by backward scattering LDV system. From these results, the piston and cylinder head with a good evaluated swirl flow characteristics were developed and adapted fur a 11L heavy-duty engine using the liquid phase LPG injection (LPLI) system. The obtained results are expected to be a fundamental data for developing intake port and piston.