• Title/Summary/Keyword: suspension Polymerization

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Suspension Polymerization and Characterization of Transparent Poly(methyl methacrylate-co-isobornyl methacrylate)

  • Park, Sung-Il;Lee, Sang-In;Hong, Soon-Jik;Cho, Kuk-Young
    • Macromolecular Research
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    • v.15 no.5
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    • pp.418-423
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    • 2007
  • A methacrylate copolymer based on isobornyl methacrylate (IBMA) and methyl methacrylate (MMA) was synthesized in an aqueous suspension via free-radical polymerization. The potential of this copolymer as a heat-resistant optical polymer is also discussed. 1,1,3,3-tetramethylbutyl peroxy-2-ethyl hexanoate and n-octyl mercaptan were used as the initiator and chain transfer agents, respectively. The effect of IBMA on the properties of the copolymer was investigated. The composition of the copolymer was analyzed using $^1H-NMR$, and the heat resistance by measuring the glass transition temperature, which exhibited a linear dependency on the IBMA content in the copolymer. Variation of the chain transfer content used in the synthesis step was effective for the optimization of the copolymer for practical use.

Effect of Modification of Silver Nanoparticles on the Preparation of Poly(methyl methacrylate)/Silver Microspheres via Suspension Polymerization (현탁중합에 의한 폴리(메틸 메타크릴레이트)/은 미세입자 제조에 은 나노입자의 개질이 미치는 영향)

  • Ji, Byung-Chul;Lee, Eun-Mi;Yeum, Jeong-Hyun
    • Polymer(Korea)
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    • v.34 no.4
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    • pp.341-345
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    • 2010
  • Effects of modification of silver nanoparticles on the polymerization rate and morphology of poly(methyl methacrylate)(PMMA)/silver microspheres prepared by suspension polymerization of MMA were investigated. The silver nanoparticles and their surface hydrophilicity played an important role in the polymerization rate and the morphology of poly(methyl methacrylate) (PMMA)/silver microspheres. The polymerization rate increased slightly with modified silver nanoparticles. PMMA/silver microspheres with conversion up to 85% were obtained in spite of the low polymerization temperature. Due to the change of hydrophilicity of silver nanoparticles, different appearances of the microspheres having golf ball-like convex surfaces or concave surfaces were observed. As the hydrophilicity of silver was decreased, stable nanocomposites were prepared.

A CFD STUDY ON THE SOLIDS SUSPENSION IN POLYMERIZATION REACTORS (CFD를 이용한 고분자 반응기내 입자 부유에 관한 연구)

  • Cha Hyo Sook;Song Hyun-Seob;Han Sang Phil
    • 한국전산유체공학회:학술대회논문집
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    • 2005.10a
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    • pp.31-34
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    • 2005
  • This article has investigated the spatial distribution of the solid particles in polymerization reactors using CFD analysis (FLUENT v. 6.2.1). The suspension of the solids in stirred reactors is affected by a number of parameters including particle diameter, vessel shape, impeller size, impeller speed, and rotating direction of stirrer. The degree of solids suspension in the vessel was quantified with a statistical average value, ${\sigma}^2$. The best stirring conditions were determined based on ${\sigma}^2$, which was found to depend on the vessel bottom shape.

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Emulsion Polymerization of Vinyl Acetate Using AAPH (AAPH를 이용한 아세트산비닐의 유화중합)

  • Kwak, Jin-Woo;Kim, Joon-Ho;Lyoo, Won-Seok
    • Proceedings of the Korean Fiber Society Conference
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    • 2003.04a
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    • pp.13-16
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    • 2003
  • Vinyl acetate monomer can be polymerized through bulk, solution, emulsion, and suspension polymerization processes. However, in the preparation of PVA from bulk or solution polymerization, there are several technical limitations for obtaining high yield and high molecular weight simultaneously. Thus, the improvement of polymerization method is necessary to prepare the PVA with high yield and high molecular weight because that the difficulty in control of high viscosity and in removal of the heat of polymerization, which might lead to side reactions like branching. (omitted)

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Inverse Suspension Polymerization of Acrylamide (아크릴아미드의 역상 현탁중합)

  • Lee, Ki-Chang;Song, Bong-Keun;Lee, Dong-Joo
    • Polymer(Korea)
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    • v.25 no.4
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    • pp.460-467
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    • 2001
  • Inverse suspension polymerization of acrylamide (AM) in cyclohexane was carried out to study the effects of concentrations of sorbitan ester (Span) stabilizers and 2,2'-azobis (2-methyl propionamidine) dihydrochloride (AIBA) initiator, amount of monomer, shaking speed, and polymerization temperature on the particle size of the resulting poly (acrylamide) (PAM) beads and their molecular weights. It was found that the particle diameter. in general, decreased with increasing concentration of stabilizer, shaking speed, and water content in the aqueous phase, and with decreasing concentration of initiator and polymerization temperature. The average molecular weight of the resulting PAM beads was also found to increase with increasing concentrations of monomer and stabilizer, and also with decreasing concentration of initiator, polymerization temperature, and water content in the aqueous phase. In this study, PAM beads ranging 2 ~ 50 ${\mu}$m in diameter, with 8000000 ~ 12000000 in the weight average molecular weight were successfully prepared in almost 100% conversion.

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Preparation of Poly(butyl methacrylate) Composite Beads containing Carbon Black by Suspension Polymerization (현탁중합법에 의한 카본블랙을 함유하는 폴리뷰틸메타크릴레이트 복합체 입자의 합성)

  • Moon, Ji-Yeon;Park, Moon-Soo
    • Elastomers and Composites
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    • v.43 no.3
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    • pp.157-165
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    • 2008
  • Suspension polymerization was carried out to synthesize poly(butyl methacrylate) (PBMA) composite particles containing carbon black. Water was selected as a reaction medium, hydrophobic silica as a stabilizer and azobisisobutyronitrile as an initiator. Concentration of stabilizer was varied from 0.67 to 2.55 weight% with respect to the water, and that of initiator was varied from 0.25 to 3.00 weight% with respect to the butyl methacrylate (BMA) monomer. All polymerization reactions were conducted at 75$^{\circ}C$. It is found that stabilizer concentration has no impact on reaction kinetics, while an increase in initiator concentration enhances polymerization reaction rate. Increase of carbon black concentration from 1 to 3 to 5 wt% into PBMA displayed progressive decrease in reaction conversion. The particle diameter of PBMA composite particles containing carbon black was found to be between 5 and 30 ${\mu}m$. Glass transition was determined to range from 23.8 to 24.7$^{\circ}C$, irrespective of variation in the concentration of stabilizer, initiator or carbon black.

Synthesis of Resole-type Phenolic Beads via Suspension Polymerization Technique (현탁중합을 이용한 레졸형 구형 페놀입자의 합성)

  • Hahn, Dongseok;Kim, Daejung;Kim, Hongkyeong
    • Korean Chemical Engineering Research
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    • v.51 no.2
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    • pp.279-284
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    • 2013
  • The phenolic beads in macrosize range were obtained by suspension polymerization at $98^{\circ}C$ from phenol and formaldehyde in the presence of basic catalyst with a phenol to formaldehyde (P/F) range of 1:1~1:4, and they were carbonized to spherical carbon beads under nitrogen at $700^{\circ}C$. Thermal analysis on spherical phenolic beads obtained by suspension polymerization showed that the postcuring process is essential. In order to optimize the suspension polymerization, the effects of the P/F molar ratio, the pH of catalyst, and the molecular weight of stabilizer on the size distribution and yield of spherical phenol beads were examined separatively. The particle size was increased whereas the yield was decreased with P/F molar ratio. The increasing basicity of catalyst made the particle size to increase, while the molecular weight of stabilizer had more effect on the yield rather than on the particle size distribution. The thermal stability of the spherical phenolic beads obtained through postcure was also examined by TGA. The phenol beads of high P/F ratio still showed the weight loss at $220^{\circ}C$ even after postcure due to the high possibility of dibenzyl ether, while those of low P/F ratio showed the steady decrease in weight during $220^{\circ}C$ to $400^{\circ}C$, which showed that the optimal P/F ratio was 1:2.

Suspension Polymerization with Hydrophobic Silica as a Stabilizer II. Preparation of Polystyrene Composite Particles Containing Carbon Black (소수성 실리카를 안정제로 하는 현탁중합 II. 카본블랙을 함유하는 폴리스티렌 복합체 입자의 합성)

  • Park, Moon-Soo
    • Polymer(Korea)
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    • v.30 no.6
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    • pp.505-511
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    • 2006
  • We tried to prepare polystyrene composite particles containing carbon black by suspension polymerization with water as a reaction medium. Hydrophobic silica was selected as a stabilizer and oil-soluble azobisisobutyronitrile (AIBN), as an initiator. All polymerization reactions were carried out at a fixed temperature of $75^{\circ}C$. Stabilizer concentration was varied from $0.17{\sim}3.33wt%$ compared to water, where particles with $7.96{\mu}m$ in average diameter were obtained at 1.57 wt% of stabilizer. Increase in divinylbenzene concentration, as a crosslinking agent, from $0.1{\sim}1.0 wt%$ compared to monomer exhibited a large increase in average particle diameter Incorporation of 1wt% of carbon black compared to monomer produced an increase in average diameter It is speculated that viscosity lower than that necessary to induce even dispersion of carbon black particles led to poor dispersion, and as a result, large particles. For a styrene mixture containing 3 wt% carton black compared to monomer, enhanced dispersion due to an increase in carbon black concentration reduced average particle diameters. For styrene mixtures containing 1 and 3 wt% carbon black compared to monomer, preparticles before polymerization and polymer composite particles after polymerization showed a similar tendency towards particle formation. When carbon black concentration compared to monomer was increased to 5 and 7 wt%, styrene mixtures exhibited a large increase in viscosity and thus better dispersion of carbon black particles, which led to a decrease in preparticle diameters. However, these particles experienced agglomeration in the polymerization process, and polystyrene composite particles increased in average diameter.

Synthesis and Evaluation of Molecularly Imprinted Polymeric Microspheres for Chloramphenicol by Aqueous Suspension Polymerization as a High Performance Liquid Chromatography Stationary Phase

  • Zhang, Yan;Lei, Jiandu
    • Bulletin of the Korean Chemical Society
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    • v.34 no.6
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    • pp.1839-1844
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    • 2013
  • Molecularly imprinted microsphere for chloramphenicol (CAP) with high adsorption capacity and excellent selectivity is prepared by aqueous suspension polymerization, in which chloramphenicol is used as template molecule and ethyl acetate as porogen. The CAP-imprinted microspheres are used as high performance liquid chromatography (HPLC) stationary phase and packed into stainless steel column ($150mm{\times}4.6mm$ i.d.) for selective separation of chloramphenicol. HPLC analysis suggests that chloramphenicol can be distinguished from not only its structural analogs but also other broad-spectrum antibiotic such as erythromycin and tetracycline. In addition, the binding experiments of CAP-imprinted microspheres are carried out in ethanol/water (1:4, V:V), the results indicate that the maximum apparent static binding capacity of molecularly imprinted microspheres is up to 66.64 mg $g^{-1}$ according to scatchard model.

Application of Suspension-Polymerized Spherical PAN beads as a Precursor of Spherical Activated Carbon (현탁중합으로 합성된 구형 PAN 수지의 구형 활성탄의 전구체로서의 활용)

  • Hyewon, Yeom;Hongkyeong, Kim
    • Journal of Institute of Convergence Technology
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    • v.12 no.1
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    • pp.13-18
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    • 2022
  • Polyacrylonitrile was synthesized through suspension polymerization and then sieved to obtain spherical beads with a size of 200~510 ㎛. PAN was copolymerized with 2 mol% MMA monomer which is known to promote cyclization and crosslinking of nitrile group. The resonance cyclization reaction of the nitrile group in the synthesized PAN beads was observed near 170℃ with thermal analysis and FT-IR. The reaction conversion of the nitrile group in spherical beads was 23% during heat treatment, which was lower than that of the well-oriented PAN fiber used as a precursor of carbon fiber. This is because the stereo-regularity of molecular chains in the form of a random coil (spherical bead) is much lower than that of PAN fiber. It was confirmed that the compressive strength of the spherical PAN bead was greatly improved through the resonance cyclization and shrinkage according to the heat treatment, and it was also observed that the pores in PAN beads were formed after the heat treatment.