• 한국정밀공학회지
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• 제18권8호
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• pp.54-63
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• 2001

Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of a part due to layer-by-layer stacking, low build speed caused by point-by-point or line-by-line solidification to build one layer, and additional posts processing to improve surface roughness, so high cost is required to introduce and to maintain the RP apparatus. The objective of this study is to develop a new RP process, Variable Lamination Manufacturing by using expandable polystyrene foam sheet as part material(VLM-S), and to design an apparatus for implementation of the process. So, the process parameters and design criterions of the apparatus were defined and the techniques were proposed to satisfy the design criterion. Based on the results, a knob-shape, pyramid shape. and a solid block were fabricated on the apparatus in which unit shape part(USP) was generated for building each layer.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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• pp.850-850
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• 2006

• 조명전기설비학회논문지
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• 제30권1호
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• pp.72-78
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• 2016

In terms of power components which use environmentally-friendly dry air that can substitute SF6, there have been studies on the electrical properties of the solid insulation "spacer" for the purpose of securing dielectric strength as they become smaller. This study laminated solid insulation to keep the creeping distance the same in the dry air and investigated vertical surface discharge characteristics by shape. The three sheets of disk-type solid insulation(Bakelite) were laminated in a manner to keep the creeping distance the same. The lamination was categorized as follows: "Type A" in which the insulations with the same disk diameter were laminated; "Type B" in which the insulations whose middle disk diameter was large were laminated; and "Type C" in which the ones whose middle disk diameter was small were laminated. For a vertical surface discharge experiment, dry air was injected into the test chamber depending on the shape of the laminated solid insulation, and chamber pressure was adjusted in a range of 0.1-0.6MPa. As volume decreased, surface discharging voltage by unit volume increased. This was because of dielectric polarization according to the structural characteristics of the shape of lamination. The highest surface discharging voltage was found in "Type C."

• 한국태양에너지학회:학술대회논문집
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• 한국태양에너지학회 2008년도 추계학술발표대회 논문집
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• pp.42-47
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• 2008

In this paper, we analyze the electrical characteristics of PV depending on distance among solar cells before and after lamination process. From the result, the PV module's maximum power increases about 3.37% when solar cells's distance is 10mm. And the maximum power increases up to 8.42% when solar cells's maximum distance is 50mm. It is assumed that PV module's surface temperature decreases because of increasing distance between solar cells that would give high power generation. Also, short distance between solar cell and frame result in contamination on glass. When considering reduced maximum power caused by contaminant, from that. we can fabricated PV module of lower cost with high performance.

• 한국CDE학회논문집
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• 제7권3호
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• pp.148-156
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• 2002

Most Rapid Prototyping (RP) processes adopt a solid Computer Aided Design (CAD) model, which will be sliced into thin layers of constant thickness in the building direction. Each cross-sectional layer is successively deposited and, simultaneously, bonded onto the previous layer; and eventually the stacked layers from a physical part of the model. A new RP process, the transfer-type Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-ST), has been developed to reduce building time and to improve the surface finish of parts with the thick layers and a sloping surface. This paper describes the generation of Unit Shape Layer (USL), the cutting path data of the linen. hotwire cutter for the VLM-ST process. USL is a three-dimensional layer with a thickness of more than 1 mm and a side slope, and it is the basic unit of cutting and building in the VLM-ST process. USL includes data such as layer thickness, positional coordinates, side angles of each layer, hotwire cutting speed, the heat input to the hotwire, and reference shape. The procedure of generating USL is as follows: (1)Generation of the mid-slice from the CAD model, (2)Conversion of the mid-slice into a simply connected domain, (3)Generation to the reference shape for the mid-slice, (4)Calculation of the rotation angle of the hotwire of the cutting system.

• 조명전기설비학회논문지
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• 제28권12호
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• pp.1-5
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• 2014

Since the "Light Pollution Prevention Act" was executed, the installation of the light cutoff panel to the security lightings which caused light trespass has been increased in the local government. The light cutoff panel is effective in reducing the light trespass in term of the cost-benefit. Because the installation of the light cutoff panel is inexpensive than the change of the security lighting. But the reflected light from the surface of the light cutoff panel has been regarded as another light pollution problem to solve. Therefore, we try to improve light cutoff panel by changing the light reflectivity characteristic of the surface of the light cutoff panel. First, we laminated the surface of light cutoff panel by black powder to reduce the light reflectivity of the light cutoff panel. After the black powder lamination, the light reflectivity on the light cutoff panel improved from 85% to 5%. And we compared reflected light caused by black powder laminated light cutoff panel with the one of no surface treatment cutoff panel. The vertical illuminance was measured at 3, 6, 9m in front of the security lighting and 3, 6, 9, 12, 15, 18m in back of the security lighting to evaluate the reflected light. And the measurement height was determined of 1.5m considering the height of the 1th floor of an apartment house. In this study, we found that the reflected light from the light cutoff panel can be reduced about 90% by the black powder lamination method. The results derived from this study will be helpful to develope the various kind of light cutoff panel which minimize the adverse effect like reflected light of light cutoff panel.

• 전자공학회논문지SC
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• 제42권1호
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• pp.1-11
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• 2005

본 연구에서는 다양한 재료의 시트(Sheet)를 각각 절단하여 적층하는 방법으로 기존 적층조형법과는 다른 쾌속 임의형상제작 시스템인 CAFL/sup VM/(Computer Aided Fabrication of Lamination for Various Material)을 제안한다. 이러한 조형 방법은 가공 속도를 빠르게 하며 복잡한 후처리 과정을윽 대폭 줄일 수 있고, 여러 가지 재료가 사용 가능한 장점을 지니고 있다. 이러한 목적으로 개발된 2자유도의 X-Y테이블 형태의 CAFL/sup VM/은 레이저빔으로 시트(Sheet)를 절단, 적층하여 조형물을 완성하는 새로운 고속적층 시스템으로 가능성을 검증하였다. 하지만 2자유도 시스템은 X-Y 평면을 이동하는 작업공간에 수직으로 레이저 가공이 이루어지는 방법으로, 조형된 사물의 표면에 계단 형상이 나타나는 표면정밀도상의 문제점을 드러낸다. 이러한 문제점을 해결하고자 2자유도에 3자유도를 추가한 5자유도 시스템을 제안하여 레이저의 경사절단이 가능하게 함으로서 조형된 사물의 표면 정밀도를 높이고, 일정한 패턴의 모양을 갖는 조형물 가공의 경우 여러 시트(Sheet)가 적층되는 부분을 한번에 가공할 수 있도록 하여 보다 빠르고 정밀한 5자유도 매니퓰레이터 CAFL/sup VM/ 시스템을 설계한다. 즉, 정속경로제어와 경사각절단제어를 구현하고 그 외에 수반된 자동화 CAFL/sup VM/ 시스템을 구현하는 것이 본 논문의 목적이다.

• 한국정밀공학회지
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• 제21권1호
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• pp.140-148
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• 2004

A novel rapid prototyping (RP) process, a full-automated transfer type variable lamination manufacturing process (Full-automated VLM-ST) has been developed. In the full-automated VLM-ST process, a vacuum chuck and a rectilinear motion system transfer the EPS foam material in the form of the plate with two pilot holes to the rotary supporting stage. The supplied material is then cut into an automated unit shape layer (AUSL) with a desired width, a desired length, a desired slope on the side surface, and a pair of reference shapes, which is called the guide shape (GS)’, including two pilot holes in accordance with CAD data through cutting in two steps using a four-axis synchronized hotwire cutter. Then, each AUSL is stacked by setting each AUSL with two pilot holes in the building plate with two pilot pins, and subsequently, adhesive is applied onto the top surface of the stacked AUSL by a bonding roller and pressure is simultaneously given to the bottom surface of the stacked AUSL. Finally, three-dimensional shapes are rapidly and automatically fabricated. This paper describes the method to generate guide shapes in AUSL data for the full-automated VLM-ST process. In order to examine the applicability of the method to generate guide shapes, three-dimensional shapes, such as a piston shape and a human head shape, are fabricated from the full-automated VLM-ST apparatus.

• 한국전기전자재료학회논문지
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• 제31권5호
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• pp.330-334
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• 2018

With the development of the Internet of Things, the use of flexible displays has become widespread. In particular, the use of curved, bendable, and rollable displays is increasing. Flexible display production processes include various important components such as lamination material, flexible substrates, and adhesives. Among them, improvement of the lamination process comprises a large proportion of efforts for further development. In this paper, we attempt to improve the transmittance of the display substrate by performing a bubble removal process after adhesion. The transmittance of the glass substrate with the bubble removal process was 5~12% higher than that of the substrate without the bubble removal process. The fill-strength after the bubble removal process was improved by 21.4%, and the shear-strength was improved by 43.9%.

• 한국정밀공학회지
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• 제19권2호
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• pp.95-105
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• 2002

In order to reduce the lead-time and cost, the technology of rapid prototyping (RP) has been widely used. However, RP technologies have disadvantageous characteristics according to their working principle: low building speed, high cost for introduction and maintenance of RP apparatus, stair-stepped surface and additional post processing. A new rapid prototyping process, as a transfer type of Variable Lamination Manufacturing by using expandable polystyrene room (VLM-ST), has been developed to reduce building lime. apparatus cost including the introduction and the maintenance and additional post-processing. The objective of this study is to propose a VLM-ST process and to develop an apparatus for implementation of the process. Design criteria of the apparatus are defined and the techniques arc proposed to satisfy the design criterion. In order to examine the efficiency and applicability of the developed process, various three-dimensional shapes, such as a world-cup logo. a knob shape, an extruded cross, a twisted shape, a character, Son-o-kong. a helical gear shaped and a scissor shape are fabricated on the apparatus in which unit shape layer (USL) was generated to build up each layer.