• Tribology and Lubricants
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• 제11권5호
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• pp.31-39
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• 1995

The surface integrity of a machined surface is an important factor that dictates several performance characteristics of a metal part. In this paper, the surface integrity aspects are presented specifically with respect to the tribological properties of steel. Test specimens were prepared under varying conditions to induce different levels of surface deformation and hardness. Sliding and rolling experiments were performed to assess the friction and wear characteristics of these specimens using a pinon-disk type tribotester and a plate-on-ball type set-up. It is reaffirmed that heat treated steels possess superior sliding and rolling fatigue resistance than raw steel. However, for the case of raw steels machined under varying conditions, the harder specimen resulted in higher wear. This result is attributed to the presence of surface cracks that were induced during machining. The results of such findings will aid in the optimization of surface preparation process for tribological applications of steel.

• 한국정밀공학회지
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• 제10권3호
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• pp.47-56
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• 1993

Typical plastic strains in the machined surface are very difficult to measure, since they are located within a very short distance from the surface and they change very rapidly. There is an alternative way to determine the residual strain in plastically deformed materials by measuring the grain size after a subsequent recrystallization precess. Although, this technique has been successfully applied by several researchers to find the plastic zone around notches and cracks in various materials and welding beads, few works have been reported using the recrystallization method to determine the residual strains in machined surface. Therefore, the purpose of this investigation is to explore the effectiveness of the recrystallization technique in machining applications and in particular, to find the effect of cutting parameters, i.e., depth of cut, rake angle, on the plastic strains. As the result, the recrystallization technique was succesfully applid to determine the plastic strain in machined surface.

• 대한기계학회논문집
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• 제7권4호
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• pp.425-433
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• 1983

Fatigue tests by axial loading (R=0.1) were carried out to investigate fatigue crack growth properties of small surface cracks in mild steel at room temperature, 250.deg. C and 400.deg. C, by using flat specimens with a small artificial pit. All the data of the fatigue crack growth rate obtained in the present tests are determined as a function of the stress intensity factor range, so that the applicability of liner fracture mechanics to the fatigue crack growth of surface cracks at elevated temperatures is investigated and discussed in comparison with the data of type 304 stainless steel at room temperature and elevated temperature. The obtained results are as follows: 1) Relations of both surface fatigue crack length and its depth to cycle ratio fall within a narrow scatter band in spite of different stress levels. 2) The .DELTA. .sigma. .root. .pi. a-da/dN relation of surface fatigue crack growth at room temperature is independent of the stress level and can be plotted as a straight line at log-log diagram, but the relation at 400.deg. C depends partly on the stress level. 3) Relations of the fatigue crack growth into depth d(2b)/dN and is stress intensity factor range .DELTA. $K_{I}$, accounted for the aspect ratio variation, fall within a narrow scatter band for wide range of the applied stress levels. And .DELTA. $K_{I}$E-d(2b)/dN relations of mild steel at different stress level coincide relatively well with the data of type 304 stainless steel. 4) The value of aspect ratio obtained by a beach mark method and a temper coloring method approaches about 0.9 in common with crack growth and it is independent of stress level and temperatures. 5) The equi-crack length curve is parallel to S-N$_{f}$ curve at elevated temperatures.s.s.s.

• 비파괴검사학회지
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• 제24권2호
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• pp.180-185
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• 2004

비금속 및 금속 재료에 존재하는 미소균열 검출에는 펄스에코법으로 고주파수 집속형 수직 탐촉자를 사용하거나 표면파를 사용한 사각 탐상법을 주로 사용한다. 이러한 방법은 압연 롤, 세라믹 롤 등 대형 구조물의 표면에 존재하는 미소 균열의 존재 여부, 위치 및 깊이 측정을 위한 자동화 초음파 탐상장치를 개발하는 다량의 검사 데이터, 결함 위치정보의 불확실성 등 현실적으로 많은 어려움이 있다. 본 연구에서는 대구경 초음파 탐촉자를 사용하여 초음파 회절현상을 발생시킴으로써, 미세 균열의 존재 여부 및 위치 등의 검사결과를 실시간 A, B, C-Scan으로 표시할 수 있었다. 또한 기존의 방법보다 정량적으로 표면 균열의 깊이를 정확하게 측정 가능한 방법을 제시하였다. 초음파의 회절현상을 이용함으로서 기존의 방법보다 검사 속도 및 시간이 10배 이상으로 향상되고 균열의 깊이를 정량적으로 평가할 수 있는 방법을 실험적으로 검증하였다.

• 접착 및 계면
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• 제13권1호
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• pp.24-30
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• 2012

폴리아릴레이트(polyarylate, PAR) 섬유의 산 처리와 자외선 조사 처리에 의한 섬유표면의 미세구조 변화를 SEM과 AFM을 통하여 살펴보고 RMS roughness로 분석하였으며, 접촉각 측정을 하였다. 또한, PAR 섬유의 표면개질이 폴리에틸렌 나프탈레이트(polyethylene naphthalate, PEN) 수지와의 계면접착력에 어떠한 영향을 미치는지를 섬유 풀-아웃 시험(Fiber Pull-out)을 통해 분석하였다. 산처리 농도와 자외선 조사 처리 시간이 증가함에 따라 PAR 섬유의 표면에 에칭이나 크랙이 발생하면서 표면의 거칠기가 증가하는 양상을 보였으며, 물에 대한 접촉각은 감소하는 결과를 보였다. PEN 수지와의 계면접착력을 분석한 결과, 산 처리 농도의 증가와 자외선 조사처리 시간이 경과에 따라 증가하였고 특히, 산 처리 농도 pH 3, 자외선 조사 처리시간이 24 h일 때 최대 계면접착력을 보였다. 이는 섬유표면조도의 증가에 따른 섬유 표면적의 증가로, 계면에서 상호작용할 수 있는 면적이 증가하기 때문이라고 볼 수 있다.

• 한국정밀공학회지
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• 제16권2호통권95호
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• pp.225-233
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• 1999

This paper describes a versatile finite element technique which has been used to investigate of wide range of structural defects of practical importance. The procedure automatically remeshes the three-dimensional finite element model during the stages of crack growth. Problems analyzed to date include the surface cracks in leak-before-break situations, the development of quarter-elliptical corner defects, planar semi-elliptical surface defects and the fatigue growth of defects.

• Tribology and Lubricants
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• 제5권2호
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• pp.83-86
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• 1989

A wear transition mechanism during sliding in glass has been observed. Disk specimens of sodalime-silicate glass were slid against AISI 52100 steel with paraffin oil as lubricant. Observations of the micrrx structural change on the worn surface showed that semi-circular cone cracks (SCCCs) were suddenly produced after a certain critical sliding time. These SCCCs brought about the severe damage in the form of extensive microchipping during further sliding. It was shown that the abrupt appearance of the SCCCs is attributable to the grooves formed during sliding, which act as surface flaws.

• 대한기계학회논문집
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• 제19권2호
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• pp.463-474
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• 1995

Modified Vainshtok weight function method is developed. The thermal shock stress intensity factors for elliptical surface cracks existed in the thin and thick walled cylinders are determined. The present results are compared with previous solutions and shown to be good agreement with them.

• 한국광학회:학술대회논문집
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• 한국광학회 2007년도 동계학술발표회 논문집
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• pp.157-158
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• 2007

• 대한기계학회논문집
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• 제16권8호
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• pp.1536-1544
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• 1992

본 연구에서는 축하중 부하의 경우 위에서 언급한 표면균열의 진전특성에 대 한 저자들의 연구결과를 이용하면 비교적 간단하게 표면 균열의 진전거동을 예측할 수 있으리라 기대되어 균열진전거동 예측 방법을 제시하고 이 방법의 타당성을 검토하였 다.