• Title/Summary/Keyword: surface cracking

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An Analysis on Surface Cracking Due to Thermomechanical Loading

  • Kim, S.S.;Lee, K.H.;Lee, S.M.
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.172-176
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    • 1995
  • This study deals with thermomechanical cracking between the friction surface and the interior of the brake disc. Analytical model considered in this study was a semi-infinite solid subjected to the thermal loading of an asperity moving with a high speed. The temperature field and the thermal stress state were obtained and discussed on the basis of Von Mises and Tresca Yielding Criterion. Analytical results showed that the dominant stress in cracking of friction brake is thermal stress and cracking location is dependent on the friction coefficient of contact and Peclet number. On the basis of analytical results thermomechanical cracking model is proposed.

Effect of Ash Content in Base Paper on Fold Cracking of Coated Paper (원지의 충전물 함량이 도공지의 접힘 터짐에 미치는 영향)

  • Seo, Dongil;Oh, Kyu Deok;Lee, Hak Lae;Youn, Hye Jung
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.2
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    • pp.9-16
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    • 2015
  • High loading of base paper is regarded as one of reasons to aggravate fold cracking of coated paper. But the relationship between the ash content of base paper and fold cracking of coated paper has not been shown yet. We investigated the effect of ash content in base paper on the fold cracking of coated paper. Handsheets with three different ash contents (19.5-23.5%) were prepared, and double layered coating were applied on the top side of the handsheets. A gravimetric water retention meter (AA-GWR) was employed to fold the paper with a uniform pressure after solid printing on the coated surface. The fold cracking was digitized by calculating the cracked area by means of an image analysis technique. Results suggested that high ash content in the base paper increased the fold cracking of the outer surface of coated papers. In the case of inner surface greater fold crack areas were obtained, and the number of cracks decreased because long and wide cracks were formed. Reduction in tensile strength and thickness appeared to give greater fold cracking for highly loaded papers.

Solidification Crackin in Root Pass for One-side Welding of 590MPa Class Steel for Pressure Vessels by FCAW (FCAW에 의한 590MPa급 고장력압력용기강의 초층편면용접부에서 발생하는 고온균열)

  • 김우열;한일욱;유덕상;방한서;안용식;박화순
    • Journal of Welding and Joining
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    • v.17 no.5
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    • pp.47-54
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    • 1999
  • It is well known that solidification cracking often occurs in welds of root pass for one-side welding under the conditions of high welding currents and speeds. In this study, the solidification in 590MPa class steel for pressure vessels SPPV490 was investigated by using flux-cored arc welding(FCAW) with 4 types of welding wires and welding conditions of 200∼280A and 2.8∼ 4.2mm/sec. In order to compared the result of cracking in SPPV490, 0.2%C steel for welded structure of SWS400 and 0.45%C steel for machine structural SM45C were also used as base metals. As the results, all the cracks formed in some welding conditions were observed near the center of weld bead. The solidification cracks were generally initiated near the upper surface of bead and propagated toward the inner part. The solidification cracking generally increased with welding current and welding speed in the same base metal and welding material. In cracking susceptibility, SPPV490 showed higher cracking susceptibility than SWS400 in all welding conditions and welding materials. It was considered that cracking susceptibility could not be evaluated with the hardness of weld metals. The cracking ratio increased with decreasing of a/b(a and b; the width of the upper surface and the back surface of the bead) as shape factor of bead. The cracking tendency with shape factor of bead was extended under the condition of higher welding currents.

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EFFECT OF CYCLIC STRAIN RATE AND SULFIDES ON ENVIRONMENTALLY ASSISTED CRACKING BEHAVIORS OF SA508 GR. 1A LOW ALLOY STEEL IN DEOXYGENATED WATER AT 310℃

  • Jang, Hun;Cho, Hyun-Chul;Jang, Chang-Heui;Kim, Tae-Soon;Moon, Chan-Kook
    • Nuclear Engineering and Technology
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    • v.40 no.3
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    • pp.225-232
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    • 2008
  • To understand the effect of the cyclic strain rate on the environmentally assisted cracking behaviors of SA508 Gr.1a low alloy steel in deoxygenated water at $310^{\circ}C$, the fatigue surface and a sectioned area of specimens were observed after low cycle fatigue tests. On the fatigue surface of the specimen tested at a strain rate of 0.008 %/s, unclear ductile striations and a blunt crack tip were observed. Therefore, metal dissolution could be the main cracking mechanism of the material at this strain rate. On the other hand, on the fatigue surfaces of the specimens tested at strain rates of 0.04 and 0.4 %/s, brittle cracks and flat facets, which are evidences of the hydrogen induced cracking, were observed. In addition, a tendency of linkage between the main crack and the micro-cracks was observed on the sectioned area. Therefore, at higher strain rates, the main cracking mechanism could be hydrogen induced cracking. Additionally, evidence of the dissolved MnS inclusions was observed on the fatigue surface from energy dispersive x-ray spectrometer analyses. Thus, despite the low sulfur content of the test material, the sulfides seem to contribute to environmentally assisted cracking of SA508 Gr.1a low alloy steel in deoxygenated water at $310^{\circ}C$.

Fractal evaluation of the level of alligator cracking in pavements

  • Vallejo, Luis E.
    • Geomechanics and Engineering
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    • v.4 no.3
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    • pp.219-227
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    • 2012
  • Pavement management systems require systematic monitoring of pavement surfaces to determine preventive and corrective maintenance. The process involves the accumulation of large amounts of visual data, typically obtained from site visitation. The pavement surface condition is then correlated to a pavement distress index that is based on a scoring system previously established by state or federal agencies. The scoring system determines if the pavement section requires maintenance, overlay or reconstruction. One of the surface distresses forming part of the overall pavement distress index is the Alligator Crack Index (AC Index). The AC Index involves the visual evaluation of the crack severity of a section of a pavement as being low, medium, or high. This evaluation is then integrated into a formula in order to obtain the AC Index. In this study a quantification of the visual evaluation of the severity of alligator cracking is carried out using photographs and the fractal dimension concept from fractal theory. Pavements with low levels of cracking were found to have a fractal dimension equal to 1.051. Pavements with moderate levels of cracking had a fractal dimension equal to 1.1754. Pavements with high degrees of cracking had a fractal dimension that varied between 1.5037 (high) and 1.7111 (very high). Pavements with a level of cracking equal to 1.8976 represented pavements that disintegrated and developed potholes. Thus, the visual evaluation of the state of cracking of a pavement (the AC Index) could be enhanced with the use of the fractal dimension concept from fractal theory.

Plastic and Drying Shrinkage Cracking Reduction by the Bubble Sheet Curing (버블시트 피복양생법에 의한 소성 및 건조수축 균열저감)

  • Lee, Joung-Gyo;Han, Cheon-Goo
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.3
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    • pp.211-217
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    • 2016
  • In this research, the performance of surface covering technique using a white-colored bubble sheet on reducing the cracking due to the plastic, and drying shrinkages for high rise building construction were evaluated by comparing the exposed surface without any surface treatment. From the results of the experiment conducted during fall season, desired results of decreased numbers, length, maximum width, and area of cracking were obtained without a significant difference on heat of hydration and cumulative temperature. Therefore, it is considered that the surface covering technique using bubble sheet is an appropriate method for preventing plastic and drying shrinkage cracking at fall season concrete construction.

A Study on the Hot Cracking Phenomena of Cu-Ni Bearing Hot Rolled Steels (Cu-Ni 첨가형 열연강판의 열간균열현상에 관한 연구)

  • Yun, In-Taek;Jo, Yeol-Rae;Kim, Sun-Ho;Kim, In-Bae
    • Korean Journal of Materials Research
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    • v.9 no.4
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    • pp.335-340
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    • 1999
  • The hot cracking phenomena and phase behaviors during hot working process of Cu-Ni bearing hot rolled steels were investigated by a $90^{\circ}$bending tests, BSE image analysis and EDS analysis. For aNi-free 1.2% Cu bearing steel, the surface hot cracking occurred about $1100^{\circ}C$ due to a liquid state Cu-enriched phase formed continuously at the interface between oxide scale and matrix. The liquid Cu-enriched phase penetrated into austenite grain boundaries and caused surface cracking during the hot working. In case of 0.6% Ni containing 1.2% Cu-Ni bearing steel, solid state Cu-Ni-riched phase existed at the scale/matrix interface as a discontinuous type. But the higher addition of 1.2% Ni, solid state Ni-Cu-riched phase was formed dominantly in the oxide scale. It was found that the addition of Ni suppressed the surface cracking of 1.2% Cu bearing steel by eliminating the liquid state Cu-enriched phase.

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Stress Corrosion Cracking Characteristics of Shot-peened Stainless Steel Containing Ti (Shot-peening 표면처리된 Ti 함유 스테인리스강의 응력균열부식)

  • Choe Han-Cheol
    • Journal of the Korean institute of surface engineering
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    • v.37 no.6
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    • pp.350-359
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    • 2004
  • Stress corrosion cracking(SCC) characteristics of shot-peened stainless steel containing Ti (0.09 wt%-0.92 wt%) fabricated by the vacuum furnace were investigated using SCC tester and potentiostat. The homogenization and the sensitization treatment were carried out at $1050^{\circ}C$ for 1hr and $650^{\circ}C$ for 5 hr. The samples for SCC were shot-peened using $\Phi$0.6 mm steel ball for 4 min and 10 min. Intergranular and pitting corrosion characteristics were investigated by using EPR and CPPT. SCC test was carried out at the condition of$ 288^{\circ}C$, 90 kgf pressure, water with 8 ppm dissolved oxygen, and $8.3xl0^{-7}$/s strain rate. After the corrosion and see test, the surface of the tested specimen was observed by the optical microscope, TEM and SEM. Specimen with Ti/C ratio of 6.14 showed high tensile strength at the sensitization treatment. The tensile strength decreased with the increase of the Ti/C ratio. Pitting and intergranular corrosion resistance increased with the increase of Ti/C ratio. Stress corrosion cracking strength of shot-peened specimen was higher than that of non shot- peened specimen. Stress corrosion cracking strength decreased with the increase of the Ti/C ratio.

Concrete Specification and Mixing Design for the Reduction of Slab Defects in Underground Parking Lot (지하주차장 슬래브 하자 저감을 위한 콘크리트 규격 및 배합설계)

  • Kim, Han-Sic;Ha, Jung-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.235-236
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    • 2023
  • Concrete surfaces have weak surface strength due to bleeding and laitance, and problems such as peeling, cracking, and cracking may occur. In particular, underground parking lots can be said to be more vulnerable to peeling, breaking, and cracking if excessive loading of materials and equipment movement are not managed at the initial age after placing of concrete. Cracks, peeling, and cracking problems in slab concrete in underground parking lots of apartments can lead to leakage problems and affect finishing materials constructed on top of topping concrete, reducing the performance required for waterproof materials. Therefore, in this study, the bleeding and surface strength according to the standard of topping concrete and the use of admixture were reviewed to solve the crack, peeling, and cracking problems among the types of defects in underground parking lot slab concrete. As a result, it was derived that the optimal concrete compressive strength is 30MPa or more, and it is a reasonable performance design method to prohibit the substitution of admixtures.

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Effect of Pretreatments on Reducing Surface Cracks of Heat-treated Western Hemlock Roundwoods

  • Kim, Chung-Ho;Kang, Chun-Won;Kang, Seog-Goo;Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.40 no.5
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    • pp.343-351
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    • 2012
  • A large diameter roundwood is an important element of Korean traditional buildings, Hanok, and is hard to be dried without surface cracks. Four different pretreatments, such as pre-cracking, oil heating, kerfing-oil heating and PEG impregnation, were investigated for reducing the surface cracks of large-diameter roundwood specimens during heat treatment. The roundwood specimens of pre-cracking, oil heating and kerfing-oil heating showed surface cracks during pretreatment, but that of PEG impregnation did not. It was confirmed that kerfing reduced the total crack width. Among the four pretreatments and control only the PEG impregnation roundwood specimen had no crack on both outer and inner surfaces after heat treatment. The PEG impregnation specimen shrank only 1.6% in the tangential direction while the pre-cracking did 8.0%.