• 청정기술
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• 제27권2호
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• pp.107-114
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• 2021

Mg₂NiH_x-5 wt% CaO 수소 저장 복합재료의 합성 공정에 대한 환경 영향 특성을 분석하기 위해 물질전과정평가(material life cycle assessment, MLCA)를 수행하였다. MLCA는 Gabi 소프트웨어를 사용하였으며, Eco-Indicator 99' (EI99)와 CML 2001 방법론을 기반으로 하여 분석하였다. Mg₂NiH_x-5 wt% CaO 복합재료는 수소 가압형 기계적 합금화법(hydrogen induced mechanical alloying, HIMA)에 의해 합성되었다. X-선 회절분석기(X-ray diffraction, XRD), 주사전자현미경(scanning electron microscopy, SEM), 에너지 분산형 X-선 분광법(energy dispersive X-ray spectroscopy, EDS), 비표면적 분석(Bruner-Emmett-Teller, BET), 열중량 분석(thermogravimetric analysis, TGA)을 이용하여 복합재료의 야금학적, 열화학적 특성을 분석하였다. CML 2001 및 EI99 방법론을 토대로 MLCA를 수행하여 분석한 정규화 결과, Mg₂NiH_x-5 wt% CaO 복합재료는 지구온난화(GWP)와 화석연료의 환경 부하 값에서 가장 높은 수치를 나타내었다. 이는 CaO 첨가에 따른 제조 공정에서의 추가적인 전기 사용으로 인한 것으로 판단된다. 따라서 향후 합금 설계 시에 제조 공정 시간 단축을 통한 공정 최적화 및 친환경적인 대체물질을 탐구하여 환경적인 요인을 고려한 연구를 모색해 볼 필요가 있다.

• Journal of Advanced Marine Engineering and Technology
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• 제29권5호
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• pp.495-501
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• 2005

Al is a active metal that owes its resistance to a thin, protective, barrier oxide surface layer, which is stable in air and neutral aqueous solution. Thus Al alloys are widely used in architectural trim. cold & hot-water storage vessels and piping. However Al and most of its alloy may corrode with some forms such as pitting corrosion, intergranular corrosion and galvanic corrosion in the case of exposure to various industrial and marine atmosphere. Therefore a correct evaluation of corrosion resistance for their Al and Al alloys may be more important in a economical point of view. In this study. a relative evaluation of corrosion resistance for three kinds of Al alloys such as ALDC2, ALDC3, and ALDC8 series was carried out with electrochemical method. There is a tendency that corrosion potential is shifted to positive or negative direction by alloying components regardless of corrosion resistance. Moreover the data of corrosion properties obtained from cathodic Polarization curve, cyclic voltammogram and AC. DC impedance respectively showed a good correspondence each other against the corrosion resistance but variation of corrosion potential. passivity current density of anodic polarization curve and corrosion current density by Tafel extrapolation and Stern-Geary method didn't correspond with not only each other but also considerably the data of corrosion properties discussed above. Therefore it is suggested that an optimum electrochemical evaluation for corrosion resistance of Al alloy is to calculate the diffusion limiting current density of cathodic polarization curve, impedance of AC or DC and polarization resistance of cyclic voltammogram.

• Corrosion Science and Technology
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• 제12권6호
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• pp.274-279
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• 2013

Flow accelerated corrosion (FAC) of the carbon steel piping in nuclear power plants (NPPs) has been major issue in nuclear industry. During the FAC, a protective oxide layer on carbon steel dissolves into flowing water leading to a thinning of the oxide layer and accelerating corrosion of base material. As a result, severe failures may occur in the piping and equipment of NPPs. Effect of alloying elements on FAC of pipe materials was studied with rotating cylinder FAC test facility at $150^{\circ}C$ and at flow velocity of 4m/s. The facility is equipped with on line monitoring of pH, conductivity, dissolved oxygen(DO) and temperature. Test solution was the demineralized water, and DO concentration was less than 1 ppb. Surface appearance of A 106 Gr. B which is used widely in secondary pipe in NPPs showed orange peel appearance, typical appearance of FAC. The materials with Cr content higher than 0.17wt.% showed pit. The pit is thought to early degradation mode of FAC. The corrosion product within the pit was enriched with Cr, Mo, Cu, Ni and S. But S was not detected in SA336 F22V with 2.25wt.% Cr. The enrichment of Cr and Mo seemed to be related with low, solubility of Cr and Mo compared to Fe. Measured FAC rate was compared with Ducreaux's relationship and showed slightly lower FAC rate than Ducreaux's relationship.

• 소성∙가공
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• 제27권1호
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• pp.5-11
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• 2018

Direct energy deposition (DED) technique uses a laser heat source to deposit a metal layer on a substrate. Many researchers have used the DED technique to study the hardfacing of molds and dies. The aim of this study is to obtain high surface hardness and a sound bonding between the AISI M4 deposits and a substrate utilizing a mixed powder that contains M4 and AISI P21 powders. To prevent interfacial cracks between the M4 deposits and the substrate, the mixed powder is pre-deposited onto a JIS S45C substrate, before the deposition of M4 powders. Interfacial defects occurring between the deposits and substrate and changes in the microhardness of the intermediate layer were examined. Observations of the cross-sections of deposited specimens revealed that the interfacial cracks appeared in samples with one and two mixed layers regardless of the mixture ratio. However, the crack was removed by increasing the mixture ratio and the number of intermediate layers. Meanwhile, the microhardness in the mixed layer was found to decrease with increasing ratio of P21 powder in the mixture and that in the upper region of the deposited layers was approximately 800 HV, which was attributed to various alloying elements in the M4 powder.

• Journal of Electrochemical Science and Technology
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• 제1권1호
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• pp.31-38
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• 2010

In this study, we have demonstrated the fine structure effect of PdCo electrocatalyst on oxygen reduction reaction activity with different alloy composition and heat-treatment time. In order to identify the intrinsic factors for the electrocatalytic activity, various X-ray analyses were used, including inductively coupled plasma-atomic emission spectrometer, transmission electron microscopy, X-ray diffractometer, and X-ray Absorption Spectroscopy technique. In particular, extended X-ray absorption fine structure was employed to extract the structural parameters required for understanding the atomic distribution and alloying extent, and to identify the corresponding simulated structures by using FEFF8 code and IFEFFIT software. The electrocatalytic activity of PdCo alloy nanoparticles for the oxygen reduction reaction was evaluated by using rotating disk electrode technique and correlated to the change in structural parameters. We have found that Pd-rich surface was formed on the Co core with increasing heating time over 5 hours. Such core shell structure of PdCo/C showed that a superior oxygen reduction reaction activity than pure Pd/C or alloy phase of PdCo/C electrocatalysts, because the adsorption energy of adsorbates was apparently reduced by lowering the dband center of the Pd skin due to a combination of the compressive strain effect and ligand effect.

• 한국재료학회지
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• 제8권8호
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• pp.672-677
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• 1998

오원계 AI-합금의 용융산화에 의한 $AI_2O_3$ 복합재료의 형성속도와 미세구조에 대하여 연구하였다. AI-1Mg-3Si-3Zn 합금과 AI-1Mg-3Si-5Zn합금에 Cu, Ni 각각을 1% 무게비로 첨가하였다. 각 오원계 합금은 1373K, 1473K에서 최대 20시간 동안 산화시켰으며, 산화속도는 무게증가 측정을 통하여 조사하였다. 산화층의거시적 형상과 미세구조를 광학현미경으로 관찰하였다. AI-1Mg-3Si-5Zn-1Cu 합금이 가장 우수한 산화거동을 보였으나, 산화층이 불균일하였다. 합금위에 $SiO_2$를 도포하였더니 산화속도가 증진되었으며, 균일하고 조직이 친밀한 산화층이 얻어졌다.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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• pp.51-51
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• 2010

Recently just as in the automobile industry, shipbuilders also try to reduce material consumption and weight in order to keep operating costs as low as possible and improve the speed of production. Naturally industry is ever searching for welding techniques offering higher power, higher productivity and a better quality. Therefore it is important to have a details research based on the various welding process applied to steel and other materials, and to have the ability both to counsel interested companies and to evaluate the feasibility of implementation of this process. Submerged-arc welding (SAW) process is usually used about 20% of shipbuilding. Similar to gas metal arc welding(GMAW), SAW involves formation of an arc between a continuously-fed bare wire electrode and the work-piece. The process uses a flux to generate protective gases and slag, and to add alloying elements to the weld pool and a shielding gas is not required. Prior to welding, a thin layer of flux powder is placed on the work-piece surface. The arc moves along the joint line and as it does so, excess flux is recycled via a hopper. Remaining fused slag layers can be easily removed after welding. As the arc is completely covered by the flux layer, heat loss is extremely low. This produces a thermal efficiency as high as 60% (compared with 25% for manual metal arc). SAW process offers many advantages compared to conventional CO2 welding process. The main advantages of SAW are higher welding speed, facility of workers, less deformation and better than bead shape & strength of welded joint because there is no visible arc light, welding is spatter-free, fully-mechanized or automatic process, high travel speed, and depth of penetration and chemical composition of the deposited weld metal. However it is difficult to application of thin plate according to high heat input. So this paper has been focused on application of the field according to SAW process for thin plate in ship-structures. For this purpose, It has been decided to optimized welding condition by experiments, relationship between welding parameters and bead shapes, mechanical test such as tensile and bending. Also finite element(FE) based numerical comparison of thermal history and welding residual stress in A-grade 3.2 thickness steel of SAW been made in this study. From the result of this study, It makes substantial saving of time and manufacturing cost and raises the quality of product.

• 전기화학회지
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• 제11권4호
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• pp.313-318
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• 2008

본 연구에서는 백금의 입자크기가 내구성과 활성에 미치는 영향을 고찰하였다. 상용 Pt/C의 열처리를 통해 백금 입자 크기를 $3.5{\sim}9\;nm$로 조절하였고, XRD와 TEM을 통해 이를 확인하였다. 촉매의 내구성 분석을 위해 가속 실험을 실시하였고, 촉매 활성 측정을 위해 산소환원반응 실험을 하였다. 백금의 입자크기를 증가시킬수록 내구성은 향상되었으나 촉매의 활성이 저하되었다. 즉 촉매의 내구성과 활성은 반비례관계가 성립된다는 것을 확인하였다. 그리고 저하된 촉매 활성과 내구성을 향상시키기 위해, 합금 촉매를 사용하였다.상용 Pt/C의 최대 전력 밀도는 약 $507.6\;mV/cm^2$ 이고, PtCo/C 합금촉매는 $585.8\;mV/cm^2$이었다. 전기화학적 표면적은 상용 Pt/C는 약 60%정도 감소하였고, PtCo/C 합금촉매는 약 24%정도의 감소율을 나타냈다. 따라서 백금의 입자 크기 조절과 합금화를 통해 백금의 내구성과 활성을 동시에 높일 수 있었다.

• 마이크로전자및패키징학회지
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• 제12권1호
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• pp.35-40
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• 2005

전자 부품에 인체에 유해한 납을 사용하지 않기 위해서 Sn을 주 원소로 한 무연 솔더 합금의 개발이 활발히 진행되고 있다. 무연 솔더 합금의 열역학적, 기계적 특성은 많이 연구되었으나 산화 거동에 대해서는 거의 연구가 되어있지 않다. 따라서 본 연구에서는 Sn 및 Sn-0.7Cu, Sn-3.5Ag, Sn-lZn, Sn-9Zn 합금에 대해 $150^{\circ}C$ 산화 거동을 연구하였다. 전기화학적 환원 분석을 통해 표면에 형성된 산화물의 종류와 양을 분석하여 합금 원소에 따른 산화 거동을 비교하였고 XPS 표면분석을 통하여 환원 실험 결과를 뒷받침하였다. 또한 합금 원소에 따른 산화물 성장 속도를 비교하였다. Sn-0.7Cu 와 Sn-3.5Ag의 경우 Sn의 산화와 비슷한 거동을 보였다. 산화 초기에는 SnO가 형성되고 산화가 진행됨에 따라 SnO 와 $SnO_2$가 같이 존재하되 $SnO_2$가 우세하게 성장하였다. Zn를 포함한 Sn 합금의 경우 ZnO와 $SnO_2$가 형성되었다. Zn의 첨가로 인해 $SnO_2$의 형성이 촉진되었고 SnO는 억제하는 것을 발견하였다.

• 한국분말재료학회지
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• 제24권2호
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• pp.133-140
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• 2017

This study investigates the oxidation properties of Fe-14Cr ferritic oxide-dispersion-strengthened (ODS) steel at various high temperatures (900, 1000, and $1100^{\circ}C$ for 24 h). The initial microstructure shows that no clear structural change occurs even under high-temperature heat treatment, and the average measured grain size is 0.4 and $1.1{\mu}m$ for the as-fabricated and heat-treated specimens, respectively. Y-Ti-O nanoclusters 10-50 nm in size are observed. High-temperature oxidation results show that the weight increases by 0.27 and $0.29mg/cm^2$ for the as-fabricated and heat-treated ($900^{\circ}C$) specimens, and by 0.47 and $0.50mg/cm^2$ for the as-fabricated and heat-treated ($1000^{\circ}C$) specimens, respectively. Further, after 24 h oxidation tests, the weight increases by 56.50 and $100.60mg/cm^2$ for the as-fabricated and heat-treated ($1100^{\circ}C$) specimens, respectively; the latter increase is approximately 100 times higher than that at $1000^{\circ}C$. Observation of the surface after the oxidation test shows that $Cr_2O_3$ is the main oxide on a specimen tested at $1000^{\circ}C$, whereas $Fe_2O_3$ and $Fe_3O_4$ phases also form on a specimen tested at $1100^{\circ}C$, where the weight increases rapidly. The high-temperature oxidation behavior of Fe-14Cr ODS steel is confirmed to be dominated by changes in the $Cr_2O_3$ layer and generation of Fe-based oxides through evaporation.