• Title/Summary/Keyword: subsurface stress

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Effect of Ion-nitriding on Fatigue Strength (피로강도에 미치는 이온실화처리의 영향)

  • Kang, Moo-Jin;Lee, Chung-Oh
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.3 no.3
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    • pp.98-103
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    • 1979
  • The fatigue limit of an ion-nitrided steel was investigated experimentally and analytically. It is found that fatigue limit can singificantly be increased by ion-nitriding, and that the case depth is the most important parameter which determines the fatigue limit. The data indicate that fatigue limit increases with the case depth as well as the surface hardness of the nitrided steel. The fracrographs of the fracture surfaces taken by a scanning electron microscope show that the fisch-eye is located at the subsurface of failed specimens. Assuming that crack propagates from the subsurface inclusions, an analytical model is proposed to predict the fatigue limit. Taking into account the stress distrbution of a nitrided specimen, fatigue limit is predicted as a function of the case depth. The proposed semiemprical formula agrees satisfactorily with the experimental data obtained from rotating beam fatigue testing.

AN INVESTIGATION OF SURFACE VORTICES BEHAVIOR IN PUMP SUMP

  • Kang, Won-Tae;Shin, Byeong-Rog
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.592-595
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    • 2011
  • A numerical investigation on a suction vortices, free vortices and subsurface vortices behavior in the model sump system with multi-intakes is performed A test model sump and piping system were designed based on Froude similitude for the prototype of the recommended structure layout by HI-9.B Standard for Pump Intake Design of the Hydraulic Institute. A numerical analysis of three dimensional multiphase flows through the model sump is performed by using the finite volume method of the CFX code with multi-block structured grid systems. A ${\kappa}-{\omega]$ ShearStressTransportturbulencemodelandthe Rayleigh-Plesset cavitation model are used for solving turbulence cavitating flow. From the numerical analysis, several types of vortices are reproduced and their formation, growing shedding and detailed vortex structures are investigated. To reduce abnormal vortices, an anti-vortex device is considered and its effect is investigated and discussed.

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Development of 3-Dimensional Stress Measurement System by Bore hole Bottom Deformation Method (공저변형법에 의한 3차원응력측정 시스템의 개발)

  • Lee, Ki-Ha;Ishijima, Yoji;Fujii, Yoshiaki
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.34-41
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    • 2006
  • A 3-dimensional stress measurement system based on the bore hole bottom deformation method, which is one of the stress relief methods, was developed. A pilot bore hole is drilled from the bottom of a bore hole and the stress meter is inserted into the pilot bore hole in the method. The bore hole is advanced as an over coring and the deformations in seven directions are measured by cantilever type-sensors. Using the cantilever type-sensors saves time for hardening of glue. No cable connection between the stress meter and a data logger is necessary since a compact data logger is installed in the stress meter. The accuracy of the stress meter was confirmed by a biaxial test for a Shikotsu welded tuff block although in-situ tests have not been carried out yet.

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3-Dimensional Elastic-Plastic Contact Analysis Considering Subsurface Plastic Strain in a Half-Space (반무한체 표면아래의 소성변형을 고려한 3차원 탄소성 접촉해석)

  • Cho, Yong-Joo;Moon, Kil-Hwan;Lee, Sang-Don
    • Tribology and Lubricants
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    • v.24 no.2
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    • pp.90-95
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    • 2008
  • An elastic-plastic contact analysis is developed using a semi-analytical method. The elastic contact is solved within a Hertz theorem. The reciprocal theorem with initial strains is then introduced, to express the surface geometry as a function of contact stress and plastic strains. The irreversible nature of plasticity leads to an incremental formulation of the elastic-plastic contact problem, and an algorithm to solve this problem is set up. Closed form expression, which give residual stresses and surface displacements from plastic strains, are obtained by integration of the reciprocal theorem. The distribution of contact stress, residual stress and plastic strain are obtained by the changed surface geometry.

Behavior of the Crack Initiation, Transition and Fatigue Crack Growth of Rail Steel (레일강의 균열발생·천이 및 피로균열진전거동)

  • Lee, Jong Sun;Kang, Ki Weon;Choi, Rin;Kim, Jung Kyu
    • Journal of Korean Society of Steel Construction
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    • v.11 no.1 s.38
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    • pp.33-42
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    • 1999
  • In the present study, crack initiation criteria, static failure and tensile mode fatigue behavior for a rail steel are evaluated to assure the railway vehicle's safety. The transverse fissure, which is the most critical damage in the rail, is initiated by the maximum shear stress and its location is subsurface. In addition, the possibility of transition from the shear mode to the mixed mode increases with increasing the length of subsurface crack. Because of the brittleness by the welding, the fracture toughness of the welded part is lower than of the base metal. For low ${\Delta}K$, the stage II fatigue crack growth rates of the welded part is slower than of the base metal but, for high ${\Delta}K$, this different behavior for fatigue crack growth rate is nearly diminished. These trends are more remarkable for low stress ratio, R=0.1. It is believed that this behavior is caused by the change of the microstructure which that of the welded part is coarser than of base metal.

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Stress based Fatigue Life Prediction for Ball Bearing (응력 기반 볼 베어링의 접촉피로수명 예측)

  • Kim Tae-Wan;Lee Sang-Don;Cho Yong-Joo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.339-349
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    • 2004
  • The method for fatigue life prediction of ball bearing is proposed applying the algorithm of contact fatigue prediction based on stress analysis. In order to do this, a series of simulation such as initial surface stress analysis, EHL analysis, subsurface stress analysis and fatigue analysis are conducted from the loading at each ball location calculated for a bearing subjected to external bearing load and contact shape function. And uniaxial fatigue tests are performed to obtain fatigue parameter of AISI 52100 steel. It was found that since stress is usually higher at the inner raceway contact than at the outer raceway contact, fatigue failure occurs on the inner raceway first. When the fatigue life calculated in the stress-based method are compared with $L_{50}$ life of L-P model, Crossland criterion for the radial load increment is similar to $L_{50}$ life and Dang Van criterion for the axial load increment is similar. In the case of EHL contact. there is no difference of fatigue life between dry contact and EHL contact, when maximum Hertz pressure exceeds 2.5GPa.

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Stress based Fatigue Life Prediction for Ball Bearing (볼 베어링의 응력 기반 접촉피로수명 예측)

  • Kim, Tae-Wan;Cho, Yong-Joo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.5
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    • pp.44-55
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    • 2007
  • The method for fatigue life prediction of ball bearing is proposed applying the algorithm of contact fatigue prediction based on stress analysis. In order to do this, a series of simulation such as initial surface stress analysis, EHL analysis, subsurface stress analysis and fatigue analysis are conducted from the loading at each ball location calculated for a bearing subjected to external bearing load and contact shape function. And uniaxial fatigue tests are performed to obtain fatigue parameter of AISI 52100 steel. It was found that since stress is usually higher at the inner raceway contact than at the outer raceway contact, fatigue failure occurs on the inner raceway first. When the fatigue life calculated in the stress-based method are compared with L50 life of L-P model, Crossland criterion for the radial load increment is similar to L50 life and Dang Van criterion for the axial load increment is similar. In the case of EHL contact, there is no difference of fatigue life between dry contact and EHL contact, when maximum Hertz pressure exceeds 2.5GPa.

Development of Rock Stress Measurement Probe Based on The Pilot Hole Wall Deformation Method (Pilot 공벽변형법에 의한 암반응력 측정 장비의 개발)

  • Lee, Ki-Ha;Ishijima, Yoji;Koo, Ho-Bon;Kim, Seung-Hyun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.1125-1132
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    • 2009
  • The theory and a probe of the pilot hole wall deformation method, which is a 3-dimensional stress measurement method based on the stress relief principle, were developed. A pilot hole is drilled from the bottom of a borehole and the stress measurement probe is inserted into the pilot hole. The borehole is advanced as the overcoring and the changes in the radius of the pilot hole in three directions and in the axial lengths between the borehole bottom and the pilot hole wall along four axial lines are measured by cantilever type-displacement sensors. The differences between the displacements by the elastic stress analysis and those measured by using the probe were within 3% in the uniaxial compression test of an acrylic resin plate having a hole.

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The Stress Field in the Body by Tangential Loading of a Rectangular Patch on a Semi-Infinite Solid (반 무한체 위의 사각조각 표면에 작용하는 접선하중에 의한 반 무한체내의 응력 해석)

  • Lee, Mun-Ju;Gu, Yeong-Pil;Jo, Yong-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.1032-1038
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    • 2000
  • The stress field in the body by tangential loading of a rectangular patch on a semi-infinite solid has been solved analytically using potential function. The validity of result of this study was proved by Saint-Venant's principle in the remote region and in the vicinity of the surface with superposition of point loads.

Load Distribution, Contact and Fatigue Life Analysis for Ball Bearing of Under Moment Load (모멘트 하중을 고려한 볼베어링의 하중분배, 접촉 및 피로수명 해석)

  • Kim, Young-Kuk;Moon, Seok-Man;Kim, Tae-Wan;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.27 no.3
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    • pp.162-166
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    • 2011
  • This study is aimed to predict the fatigue life for bearings under combined radial, thrust and moment load. In order to do this, a series of simulation such as bearing load distribution, initial surface stress, subsurface stress and fatigue analysis is needed. And using the bearing's material fatigue property we can predict fatigue life for ball bearing.