• Title/Summary/Keyword: strip crown

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Mathematical expression for the Prediction of Strip Profile in hot rolling mill (열연 판형상 예측 수식모델 개발)

  • Cho Y.S.;Hwang S.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.70-73
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    • 2004
  • The approach in this thesis is for prediction of deformed strip profile in hot rolling mill. This approach shows how to make an expression as a mathematical form in predicting strip profile. This approach is based on the velocity field, shear stress and material flow on the strip edge along width direction and lateral displacement and stress along width are analytically calculated. Roll force is calculated in each section and then combined together to show roll force distribution along width. All the assumptions to make equation form for this approach are supported by FEM simulation result and the result of model is verified by FEM result. So, this model will supply very useful tool to the researcher and engineers which takes less time and has similar accuracy in predicting roll force profile comparing to FEM simulation. This model has to be combined with deformed roll profile model, which include thermal crown prediction and wear prediction model to predict deformed strip profile.

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Development of The New Shape Control Algorithm with The Strip Thickness Decoupling in Hot Strip Mill

  • Dukbum Shin;Kim, Jongcheol;Sangchul Won
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.175.2-175
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    • 2001
  • The strip profile and shape control is one of the most important technologies in Hot Rolling Mill System. Because the unbalance of strip´s shape and wave appearance between stands has a bad effect on Hot Rolling Mill System by making the inferior thickness, strip´s damage and so forth in factories. Many competition Plate Mill introduced shape control system, for example, pair cross-mill, work roll bender, which includes shape measuring instruments and shape control mathematical models. Shape meter, which is equipped for flatness, only does feedback control at the top of coil. And, for crown, we depend on initial setup value and there is no feedback control. Therefore we predict the shape of strip using rolling pressure, bender force and tension of inter-stand in ...

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Analysis on contact stress concentration at the end of strip mill rolls (압연기용 Roll의 동견부(Chamfer=Barrel Edge)에서의 음력집중의 완화 대책)

  • Ono, Shinichi
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.04a
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    • pp.13-16
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    • 2009
  • In order to investigate the effects of geometry factors such as a roil diameter ratio and backup roll crown of the stress concentration factor on the edge of backup roil end, 3-dimensional FEM analyses of stress at the contact of backup roll and work roll assembled in a 4-high strip mill were carried out, It was made clear that the peak stress at the edge is about 2 to 3 times of that at the longitudinal center of the roll barrel and the peak stress proportionally increase with decreasing the ratio of backup roll diameter to work roll diameter Furthermore a crowning on the backup roll is effective to decrease the maximum edge stress.

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Fracture Strength and Translucency of CAD/CAM Zirconia Crown for Primary Anterior Tooth (CAD/CAM으로 제작한 유전치 지르코니아 전장관의 두께에 따른 파절강도와 반투명도 비교)

  • Ong, Seung-Hwan;Kim, Jongsoo;Kim, Jongbin;Shin, Jisun;Yoo, Seunghoon
    • Journal of the korean academy of Pediatric Dentistry
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    • v.47 no.2
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    • pp.205-212
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    • 2020
  • The purpose of this study is to evaluate the validity of primary anterior zirconia crown made with Computer Aided Design/Computer Aided Manufacturing (CAD/CAM) technology by analyzing fracture strength and translucency parameter. Zirconia crown was designed with CAD software, using 3D scanned data of #61 tooth model. Crown fabrication was performed with CAM machine using zirconia block. Zirconia crowns were divided into 3 groups according to thickness(0.3, 0.5, and 0.7 mm), and fracture strength was compared with 1.0 mm thickness of resin strip crown. The compressive force was applied with universal testing machine at 30° along the incisal edge at increments of 1 mm/min. For translucency evaluation, 0.3, 0.5, and 0.7 mm thickness of zirconia specimens were fabricated and translucency was measured with spectrophotometer. Among zirconia groups, there was a significant increase in fracture strength as thickness increased (p < 0.05). The fracture strength of zirconia crown was significantly higher than resin strip crown in all groups (p < 0.05). Translucency parameter was highest in 0.3 mm group, and significantly decreased as thickness increased to 0.5 and 0.7 mm (p < 0.05). Thin primary anterior zirconia crown can be designed and fabricated according to individual needs by using CAD/CAM. Restoration with thin crown would reduce the amount of tooth reduction, risk of pulp exposure, and make more esthetic restoration possible.

Development of Precise Measuring System for Hot Strip Mill's Rolls (열간압연용 롤 정밀 측정시스템 개발)

  • 이성진;이영진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.614-618
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    • 2002
  • In hot strip mills, Portable Roll Scanner (the portable roll surface temperature and profile measuring device) can be used to calibrate on-line Process models for strip crown and flatness by measuring the thermal expansion and wear profile of the rolls. And the surface temperature measurement can be used to optimize the roll cooling system. Portable Roll Scanner consists of the measuring device, which has two contact inductive distance transducers for roll profile measurement and one infrared Pyrometer for surface temperature measurement, and computer-based controller that is equipped with the measuring device. By the wireless data communication, the data is transferred to the memory of notebook for further analysis. After roll extraction from mills, Portable Roll Scanner measure the roll profile and surface temperature simultaneously along the work roll face and display the results in the TFT color monitor of notebook. Portable Roll Scanner is useful at mill-side and roll grinding shop.

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Effects of Varying Contact back-up Roll on the strip flatness (VCR 롤이 판평판도에 미치는 영향)

  • Chen, Xianlin;Zhang, Jie;Yang, Quan;Zhang, Quingdong
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.144-147
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    • 1998
  • VCR is a back-up roll with a special contour which leads to the length of the contact line between back-up roll and work becones self adjustable in accordance with the width of the strip. The simulation of a finite element model and the on-line test at production mill demonstrate that the VCR roll may keep the crown of the roll gap relatively stable, and at same time, permit the rolling pressure to be adjusted over a wider range, and increase the effect of work roll bending on the roll gap. The VCR rolls have been successfully used at the first stands of two largest cold rolling mills in China, and on-line test has been done at a wide hot strip finishing train. The use of VCR roll has created favorable conditions for subsequent rolling passes and the achievement of better flatness quality.

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Prevension of Quarter Wave in Sendzimir Mill (젠지미어 압연기에서 Quarter Wave 방지)

  • 김종택;이영호;한석영;이준전;김종근
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.257-266
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    • 1993
  • Computer Simulation based of divided element method was done to predict strip shape in20-high Sendzimir Mill and has been used to find a way for preventing quarter waves occurring in the wide and thin gaged strip rolling. The simulation showed that it was difficult to prevent quarter waves by the existing methods of controlling actuators such as the shifting of the first intermediate roll and the profile control of As-U-Roll in back up roll. It was, however, confirmed analytically and experimentally that quarter waves could be effectively reduce by changing taper mode at the barrel-end taper radius of the first intermediate roll.

Roll force and tension distribution along the width for the precision prediction of strip deformation (판 변형 정밀 예측을 위한 폭방향 압하력 및 tension 분포예측 모델 개발)

  • Kim Y. K.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.153-162
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    • 2004
  • The force profile from strip to work roll is very important factor in deformation of roll. But It is not easy to predict the profile because strip crown affect its tendency. From finite element method result, some assumptions can be obtained and the roll force profile model is derived. Also the tension profile and lateral strain are derived. The prediction accuracy of the proposed model is examined through comparison with finite element calculation result.

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Three Dimensional Analysis of Primary Maxillary Central and Lateral Anterior Zirconia Crown (상악 유절치 지르코니아 전장관 수복을 위한 3차원 분석)

  • Lee, Jungmin;Lee, Hyoseol;Nam, Okhyung;Kim, Misun;Choi, Sungchul
    • Journal of the korean academy of Pediatric Dentistry
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    • v.43 no.2
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    • pp.176-186
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    • 2016
  • This study was performed to compare the shape and dimension of anterior zirconia crowns to other pediatric crowns using a three-dimensional scanner to investigate adequate amount of tooth preparation. Primary central and lateral anterior zirconia crowns, stainless steel crowns and celluloid strip crowns were scanned by a three-dimensional scanner. Outer and inner surfaces of zirconia and stainless steel crowns, and outer surface of celluloid strip crowns were analyzed. In outer scanned images, all sizes of central and lateral size 1 zirconia crown had the largest labiolingual diameter among the three crowns. In inner scanned images, zirconia crown's mesiodistal diameter was 0.7-1.0 mm smaller and crown length was approximately 1 mm shorter than those of stainless steel crowns. Zirconia crown's labiolingual diameter was larger in central crowns whereas it was smaller in lateral crowns than that of stainless steel crowns. Recommended preparation required for zirconia crown is incisal 2.5-3.0 mm, mesiodistal 1.5-2.0 mm, labial 0.5-1.0 mm. Cingulum should be trimmed parallel to the long axis. No more lingual reduction is needed in central incisors whereas additional 0.5 mm reduction is suggested in lateral incisors.