• Title/Summary/Keyword: strength, surface roughness

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Study on Surface Grinding Characteristics of Ni-Zn Ferrite (Ni-Zn 페라이트의 평면 연삭 특성)

  • 김성청
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.19-24
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    • 1998
  • This paper aims to clarify the effects of grinding conditions on the ground surface and bending strength in surface grinding of various ferrites with diamond wheel. The main conclusions obtained were as follows. The surface roughness becomes better at lower wheel speed in the case of v/V=1$\times$10-3, and the condition of v/V=1$\times$10-4shows the best performance for the finish grinding. When the relative contact temperature becomes lower at a constant value of v/V, the ground surface exhibits lower roughness. The ground surface shows that the fracture process during grinding becomes more brittle at the higher value of v/V. The damage depth which affect the bending strength is below 10$\mu$m in the grinding condition of S=10㎣/mm.s with the diamond tool after dressing & truing, however, the depth increases with increasing removal rate(S). When the strength degradation due to grinding is larger, the removal depth for the recovery of strength requires a larger size.

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Benchmark Study on Surface Roughness and Mechanical Properties of Rapid Prototypes (쾌속조형부품의 표면거칠기와 기계적 물성치에 관한 비교)

  • Kim Gi-Dae;Kim Jung-Yun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.4
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    • pp.56-62
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    • 2006
  • Various kinds of rapid prototyping processes are available, such as stereo-lithography apparatus(SLA), fused deposition modeling(FDM), selective laser sintering(SLS), 3 dimensional printing(3DP), and laminated object manufacturing(LOM). In this study, benchmark tests are carried out to obtain detailed informations about surface roughness and mechanical properties of those parts. Although the patterns and roughness averages of part surface are dependent on the surface direction, the roughness of SLA part is the best and that of FDM or 3DP part is the worst. It is shown that FDM part has an advantage in impact strength, SLS(or EOS) part in compressive strength, and LOM part has an advantage in tensile strength and heat resistance, but the change of building direction in FDM and LOM processes severely weakens the tensile and impact strengths.

Evaluation of the Adhesion Strength of Metal Spray Coating System in Steel using High-frequency Arc Metal Spray Method (고주파 아크 금속용사기를 이용한 금속용사 코팅계의 부착강도 평가)

  • Choe, Hong-Bok;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.96-97
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    • 2014
  • The purpose of this study is to analyze the adhesion strength of metal spray coating system in steel using high-frequency arc metal spray method. For the purpose the experimental factor such as surface roughness was selected at 3 levels. As a result of experiment, it appeared that high-frequency arc metal spray method had higher adhesion strength than existing metal spray method. Especially, Al-Mg showed the highest adhesion strength than other metals. In case of surface roughness, the higher roughness steel has, the higher adhesion strength appeared.

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EFFECT OF SURFACE ROUGHNESS ON ADHESIVE STRENGTH OF HEAT-RESISTANT ADHESIVE RTV88

  • Cho, Tae-Min;Choo, Yeon-Seok;Lee, Min-Jung;Oh, Hyeon-Cheol;Lee, Byung-Chai;Park, Tae-Hak;Shin, Young-Sug
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.115-120
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    • 2008
  • In this study, effects of surface roughness on adhesive strength of heat-resistant adhesive RTV88 were examined. Sandblast was used to generate rough surfaces on aluminum adherends, and then tensile-shear tests of Al/RTV88 single lap joints were performed. The shear strength was shown to be affected by the surface roughness. Effective area, peel failure area, and cohesive failure area were introduced to explain the effects of surface roughness on the adhesive strength. An empirical relation for the failure force was proposed based on these parameters and verified by the test results.

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Analysis fo the Rock Joint Strength Characteristics Using New Rock Joint Roughness Quantification Method (암석의 절리면 거칠기 정량화 기법 개발을 통한 절리면 전단강도 특성 분석)

  • 이인모;홍은수;배석일;이석원
    • Journal of the Korean Geotechnical Society
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    • v.18 no.4
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    • pp.229-238
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    • 2002
  • This paper introduces the surface roughness parameter, Rs to the characterization of joint roughness and quantitatively illustrates the influence of joint roughness on the joint shear strength. A new peak shear strength criterion for rock joints using Rs is suggested. The results show that the surface roughness parameter, Rs can appropriately reflect the degree of roughness for the rock joint surfaces tested in this study A measuring interval of 2mm and profile length of 5cm can be used to characterize the joint roughness of the rock core size surfaces; however, the scale of fluctuation, $\delta_\alpha$ should be considered to extend the surface roughness parameter, Rs to the large-scale field rock joint surfaces. For the smooth joint roughness, sliding of the rock cores is the principal shear mechanism; however, the breakage of roughness from the rock cores is inferred for rougher joint roughness.

The effect of repeated surface treatment of zirconia on its bond strength to resin cement

  • Maciel, Lucas Campagnaro;Amaral, Marina;Queiroz, Daher Antonio;Baroudi, Kusai;Silva-Concilio, Lais Regiane
    • The Journal of Advanced Prosthodontics
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    • v.12 no.5
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    • pp.291-298
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    • 2020
  • PURPOSE. The aim of this study is to evaluate the influence of repeated surface treatments on wettability and surface roughness for zirconia surface and bond strength of zirconia-based ceramics to resin cement. MATERIALS AND METHODS. Seventy blocks (10 × 10 × 3 mm) of zirconia-based ceramics were fabricated and divided into two groups according to the surface treatments: (A) 110 ㎛ Al2O3 airborne-particle abrasion and (R) 110 ㎛ silica modified Al2O3 airborne-particle abrasion. At stage 2, each group was subdivided into 5 groups according to the surface retreatments: (a) 110 ㎛ Al2O3 airborne-particle abrasion, (r) 110 ㎛ silica modified Al2O3 airborne-particle abrasion, (D) diamond bur, (Da) diamond bur + 110 ㎛ Al2O3 airborne-particle abrasion, and (Dr) diamond bur + 110 ㎛ silica modified Al2O3 airborne-particle abrasion. Cylinders of self-adhesive resin cement were cemented onto each treated ceramic surface and subjected to micro-shear bond strength test. Additional specimens were prepared for roughness and wettability analyses. The data were subjected to t-test and One-way ANOVA followed by Tukey's post hoc test (α=.05). RESULTS. At stage 1, group R presented higher bond strength values than group A (P=.000). There was a statistically significant increase of bond strength at stage 2 for group A (P=.003). The diamond bur influenced the surface roughness, increasing the values (P=.023). Group R provided better wettability. Regardless of the applied surface treatment, most of failures were adhesive. CONCLUSION. The combination of application and reapplication of Rocatec Plus showed the best results of bond strength. Surface retreatment and recementation might be an indicated clinical strategy.

Effect of surface roughness of AlN substrate and sintering temperature on adhesion strength of Ag thick film conductors (AlN 기판의 표면조도 및 소결온도가 Ag 후막도체의 접착강도에 미치는 영향)

  • Koo, Bon Keup
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.30 no.3
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    • pp.83-90
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    • 2020
  • The effect of substrate surface roughness and sintering temperature on the adhesion strength of Ag-based thick film conductors formed on AlN substrates with excellent thermal conductivity was studied. The adhesion strength of the thick-film conductor manufactured using an AlN substrate having a surface roughness (Ra) of 0.5 was higher than that of a thick-film conductor manufactured using a substrate having a surface roughness greater or smaller than this. In the case of a substrate with a surface roughness of less than 0.5, the contact area between the Ag thick film conductor and the substrate was relatively smaller than that of a substrate with a surface roughness of 0.5, resulting in a lower adhesive strength. On the other hand, when a substrate having a surface roughness of more than 0.5 was used, it was found that the conductor film was not completely adhered to the substrate, and as a result, it was found that the adhesive strength was small. In addition, it was found that the surface smoothness of the Ag-based thick film conductor film obtained by sintering at 850℃ was the best compared to the smoothness of the conductor film obtained by sintering at different sintering temperatures, and as a result, it was found that the adhesive strength of the conductor film was the highest.

Experimental Determination of Friction Characteristics for Advanced High Strength Steel Sheets (초고강도강판 마찰특성의 실험적 규명)

  • Kim, N.J.;Keum, Y.T.
    • Transactions of Materials Processing
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    • v.22 no.4
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    • pp.223-228
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    • 2013
  • The friction coefficients of advanced high strength steel sheets were experimentally determined. In the friction test, the pulling and holding forces acting on the sheet for various friction conditions, such as lubricant viscosity, pulling speed, blank holding pressure, sheet surface roughness, and hardness of the sheet were measured and the friction coefficient was calculated based on Coulomb's friction law. While the friction coefficient, generally, decreases as the value of friction factor increases, the factor associated with the sheet surface roughness shows U shape behavior for the friction coefficient. Furthermore, the relationship between friction coefficient and the wear volume, which was computed for the roughness of both sheet surfaces and the friction area, is linearly proportional.

Effect of Alkali Surface Modification on Adhesion Strength between Electroless-Plated Cu and Polyimide Films (알카리 표면개질 처리가 무전해 구리 도금피막과 폴리이미드 필름의 접합력에 미치는 효과)

  • Son, Lee-Seul;Lee, Ho-Nyun;Lee, Hong-Kee
    • Journal of the Korean institute of surface engineering
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    • v.45 no.1
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    • pp.8-14
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    • 2012
  • The effects of the alkali surface modification process on the adhesion strength between electroless-plated Cu and polyimide films were investigated. The polyimide surfaces were effectively modified by alkali surface treatments from the hydrophobic to the hydrophilic states, and it was confirmed by the results of the contact angle measurement. The surface roughness increased by alkali surface treatments and the adhesion strength was proportional to the surface roughness. The adhesion strength of Cu/polyimide interface treated by KOH + EDA (Ethylenediamine) was 874 gf/cm which is better than that treated by KOH and KOH + $KMnO_4$. The results of XPS spectra revealed that the alkali treatment formed oxygen functional groups such as carboxyl and amide groups on the polyimide films which is closely related to the interfacial bonding mechanism between electroless-plated Cu and polyimide films. It could be suggested that the species and contents of functional group on polyimide films, surface roughness and contact angle were related with the adhesion strength of Cu/polyimide in combination.

A Study on Mechanical and Electrical Properties at Interfaces Between Epoxy and ifs Molded Metal (에폭시 매입금구 표면거칠기에 따른 전기적, 기계적 특성 연구)

  • 김수연;하영길;이성진;김영성;박완기;김성진
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.05a
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    • pp.226-229
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    • 1999
  • Epoxy compound has been used as insulation material in electrical equipment for a long time because of its excellent electrical, mechanical and chemical properties. Nowdays, becoming higher voltage system, the properties of interface between epoxy and metal insert become more important. The breakdown voltage of epoxy compound for electric material is variable according to the surface roughness of metal insert. Generally, with metal insert sanding, the adhesion strength is enhanced and the breakdown strength is reduced. But in this study, we knew that the adhesion strength became enhanced but the breakdown strength didn\`t reduced with metal insert sanding. So in this study sanding. So in this study, we suggest the optimum interface condition by adjusting the surface roughness.

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