• Title/Summary/Keyword: strain rate effect

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Characterization of the Material Properties of Sheet Metal for Auto-body at the High Strain Rate Considering the Pre-strain Effect (예비변형률 효과를 고려한 고변형률 속도에서의 차체용 강판의 물성 특성)

  • Kim, Seok-Bong;Lim, Ji-Ho;Huh, Hoon;Lim, Jong-Dae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.3
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    • pp.204-210
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    • 2004
  • Most auto-body members fabricated by the sheet metal forming process. During this process the thickness and material properties of the sheet metal are changed with the residual stress and plastic strain. This paper deals with the material properties of the sheet metal at the high strain rate considering the pre-strain effect. Specimens are selected from sheet metals for outer panels and inner members, such as SPCEN, SPRC45E, SPRC35R and EZNCD. The specimens are prepared with the pre-strain of 2, 5 and 10 % by tensile elongation in Instron 5583, which could be equivalent to the plastic strain in sheet metal forming. High speed tensile tests are then carried out with the pre-stained specimens at the strain rate of 1 to 100/sec. The experimental result informs that the material properties are noticeably influenced by the pre-strain when the yield stress of the specimens is moderate as SPCEN, SPRC35R and EZNCD. The result also demonstrates that the ultimate tensile strength as well as the yield stress is increased as the amount of the pre-strain is increased.

The effect of strain rate on the instability of sheet metal (변형율속도가 판재의 불안정에 미치는 영향)

  • 백남주;한규택
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.935-943
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    • 1988
  • The forming limit diagram is assessed as a means of estimating the forming characteristics of sheet metal and is usually determined experimentally. The strain rates used in the determination are likely to be low. However, often in practice, the strain rates are much higher, so if forming limit diagram is determined at low rates, it may not be appropriate. This paper reconsiders the forming limit diagram for mild steel and aluminum sheet up to variation in strain rate from 10$^{-2}$ sec to 20/sec where its forming has been carried out under oil pressure using a hydraulic bulge test with circular and elliptical dies. To obtain higher strain rate, an impact bulge test had been employed with the same die sets as those used for a hydraulic bulge test. The results obtained are as follows: (1) As the strain rate increases, the fracture pressure increases and the polar height at fracture decreases. (2) Experiment has shown that, in the positive quadrant of the forming limit diagram, the diagram is lowered with increasing strain rate and the effect of strain rate changes according to strain paths and materials..

Effect of material hardening model for canister on finite element cask drop simulation for strain-based acceptance evaluation

  • Kim, Hune-Tae;Seo, Jun-Min;Seo, Ki-Wan;Yoon, Seong-Ho;Kim, Yun-Jae;Oh, Chang-Young
    • Nuclear Engineering and Technology
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    • v.54 no.3
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    • pp.1098-1108
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    • 2022
  • The effect of the material hardening model of the canister on a finite element vertical cask drop simulation is investigated for the strain-based acceptance evaluation. Three different hardening models are considered in this paper: the isotropic hardening model, the strain rate-dependent Johnson-Cook (J-C) hardening model, and the modified J-C model which are believed to be the most accurate. By comparing the results using the modified J-C model, it is found that the use of the J-C model provides similar or larger stresses and strains depending on the magnitudes of the strain and strain rate. The use of the isotropic hardening model always yields larger stresses and strains. For the strain-based acceptance evaluation, the use of the isotropic hardening model can produce highly conservative assessment results. The use of the J-C model, however, produces satisfactory results.

Experimental and Numerical Analysis for Superelastic Behaviors of SMAs with Strain-rate Dependence (변형률 속도에 따른 형상기억합금 초탄성 거동의 실험 및 해석 연구)

  • Roh, Jin-Ho;Park, Jeong-In;Lee, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.1
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    • pp.9-15
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    • 2011
  • The influence of the strain-rate on the superelastic behaviors of shape memory alloys (SMAs) wires is experimentally and numerically investigated. The one-dimensional SMA constitutive equations considering strain-rate effect is developed. The evolution of stress-strain curves of SMA wires is examined with various strain-rates. Results show that the superelastic behaviors of SMAs may significantly be changed depending on the variation of strain-rate.

The extinction of unsteady counterflow diffusion flame without the retardation effect of a mixing layer (혼합층의 지연효과를 배제한 비정상 대향류 확산 화염의 소화)

  • Lee, Uen-Do;Oh, Kwang-Chul;Lee, Ki-Ho;Lee, Chun-Bum;Lee, Eui-Ju;Shin, Hyun-Dong
    • 한국연소학회:학술대회논문집
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    • 2003.05a
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    • pp.93-101
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    • 2003
  • The extinction of unsteady diffusion flame was experimentally studied in an opposing jet counterflow burner using diluted methane. The stabilized flame was perturbed by linearly varying velocity change that was generated by pistons installed on both sides of the air and fuel stream. As the results, the extinction of unsteady flame is dependent not only on the history of unsteadiness, but also on the initial condition. We found that there are several unsteady effects on the flame extinction. First, the extinction strain rates of unsteady cases are extended well beyond steady state extinction limits. Second, as the slope of the strain rate change increases, the unsteady extinction strain rate becomes larger. Third, the extension of unsteady extinction strain rate becomes smaller as the initial strain rate increases. We also found that the extension of the extinction limit mainly results from the unsteady response of the reaction zone because there is no retardation effect of a mixing layer for our experimental condition.

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Controlled Deformation of Microalloyed Steel by Precipitation and Recrystallization (미량원소첨가강의 석출 및 재결정에 의한 제어변형)

  • 조상현;김성일;유연철
    • Transactions of Materials Processing
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    • v.6 no.2
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    • pp.102-109
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    • 1997
  • The multistage deformation and stress relaxation were carried out to investigate the strain induced precipitation by torsion tests in the range of 1000~80$0^{\circ}C$, 0.05~5/sec for V-microalloyed steel. The starting temperature and time for the initiation of precipitation were determined by stress relaxation tests. The distribution of precipitates increased, as the strain rate increased and the mean size of precipitates was found to be about 10~30nm. The precipitation starting time$(P_s)$ decreased with increasing strain rate and the amount of pre-strain. The effect of deformation conditions on the no-recrystallization temperature$(T_nr)$ was also determined in the multistage deformation. $T_nr$ Tnr decreased with increasing the strain and strain rate. In the controlled rolling simulation, grain refinement and precipitation hardening effects could be achieved by the alternative large pass strain at the latter half pass stage under the condition of low temperature and high strain rate.

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STRAIN RATE CHANGE FROM 0.04 TO 0.004%/S IN AN ENVIRONMENTAL FATIGUE TEST OF CF8M CAST STAINLESS STEEL

  • Jeong, Ill-Seok;Kim, Wan-Jae;Kim, Tae-Ryong;Jeon, Hyun-Ik
    • Nuclear Engineering and Technology
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    • v.43 no.1
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    • pp.83-88
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    • 2011
  • To define the effect of strain rate variation from 0.04% to 0.004%/s on environmental fatigue of CF8M cast stainless steel, which is used as a primary piping material in nuclear power plants, low-cycle fatigue tests were conducted at operating pressure and temperature condition of a pressurized water reactor, 15 MPa and $315^{\circ}C$, respectively. A high-pressure and high-temperature autoclave and cylindrical solid fatigue specimens were used for the strain-controlled low-cycle environmental fatigue tests. It was observed that the fatigue life of CF8M stainless steel is shortened as the strain rate decreases. Due to the effect of test temperature, the fatigue data of NUREG-6909 appears a slightly shorter than that obtained by KEPRI at the same stress amplitude of $1{\times}10^3$ MPa. The environmental fatigue correction factor $F_{en}$'s calculated with inputs of the test data increases with high strain amplitude, while the $F_{en}$'s of NUREG-6909 remain constant regardless of strain amplitude.

A Study on the Strain Rate and Temperature Dependence of Yield Stress of Al-Li Alloy (Al-Li합금의 항복응력에 대한 변형속도 및 온도의존성에 관한 연구)

  • Oh, Chang-Sup;Han, Chang-Suk
    • Journal of the Korean Society for Heat Treatment
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    • v.24 no.6
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    • pp.311-317
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    • 2011
  • The effect of strain rate on the yield stress of an Al-Li alloy has been investigated at temperatures between 77 and 523 K and over the strain rate range from $1.77{\times}10^{-4}s^{-1}$ to $1.77{\times}10^{-2}s^{-1}$. At testing temperatures below 373 K, the yield stress is almost independent of strain rate at any aging stage. At testing temperatures above 373 K, the yield stress increases linearly with the logarithm of strain rate, and the strain rate dependence increases with increasing testing temperature. The yield stresses of under-aged alloy at temperatures between 373 and 473 K at high strain rates are greater than the yield stress at 77 K. For the alloy under-aged or aged nearly to its peak strength, the temperature range within which the positive temperature dependence of yield stress appears expands to the higher temperature side with increasing strain rate. The strain rate dependence of the yield stress is slightly negative at this aging stage. The yield stress of the over-aged alloy decreases monotonically with decreasing strain rate and with increasing testing temperature above 373 K. The modulus normalized yield stress is nearly constant at testing temperatures below 373 K at any strain rate investigated. And, strength depends largely both on the aging conditions and on the testing temperature. The peak positions in strength vs. aging time curves shift to the side of shorter aging time with increasing testing temperature. For the specimens aged nearly to the peak strength, the positive temperature dependence of yield stress is observed in the temperature range. The shift of peak positions in the aging curves are explained in terms of the positive temperature dependence of cutting stress and the negative temperature dependence of by-passing stress.

Effect of Cooling Rate on Damping Capacity of Magnesium (마그네슘의 진동감쇠능에 미치는 냉각 속도의 영향)

  • Jun, Joong-Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.30 no.6
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    • pp.258-263
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    • 2017
  • The effect of cooling rate on the damping capacity of pure Mg was studied. Two Mg samples with different cooling rates were prepared by heat treatment at 873 K for 24 h, followed by water quenching and by furnace cooling to room temperature, respectively. The average grain sizes of the Mg samples were almost identical regardless of the cooling rate, but more twins were observed in the sample with faster cooling rate. The calculated vacancy fraction was higher in the fast cooling sample than the slow cooling one. It is noted that the fast cooling sample exhibited lower damping capacity both in the strain-amplitude independent and strain-amplitude dependent regions. Higher values of vacancy concentration and number density of twins in the fast cooling sample are considered to be responsible for the deteriorated damping capacity in the strain-amplitude independent and strain-amplitude dependent regions, respectively.

Analysis of Mixed Mode Delamination in Graphite/Epoxy Composite (흑연/에폭시 복합재료의 혼합모우드 층간분리 해석)

  • Yum, Y. J.;You, H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.4
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    • pp.171-178
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    • 1996
  • DCB(pure mode I) and CLS(mixed mode) tests were performed to investigate the effect of fracture mode on the interlaminar fracture of composite laminate. Mode I critical strain energy release rate was found to be $133J/m^2$ from the DCB test and total strain energy release rate decreased from $1, 270J/m^2$ as thickness ratio(tl/t) varied from 0.333 to 0.667 from the crease from the CLS test. Crack length had no effect on the total strain energy release rate and load was almost constant during the crack growth of the specimen which had the specific thickness ratio. Crack initiated when the stress of the strap ply reached constant stress $42kgf/mm^2$ which was found to be independent of the thickness ratio.

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