• Title/Summary/Keyword: straightening process

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Adaptive Three-Point Bending Controller Through Real-Time Springback Estimation for Beams (실시간 스프링백 예측을 통한 보의 3점굽힘 적응제어기 설계)

  • 정성종
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.62-68
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    • 2000
  • In order to automate straightening process of deflected beams an adaptive three-point bending controller is studies which estimates and controls springback of beams under three-point bending. An analytical load-deflection model for three-point bending of beams with circular cross sections is derived nondimensionally. In spite of variation of material and process parameters this model can be applied to springback estimation by measuring real-time values of reactive load and deflection of the beam. A hydraulic punch stroke controller is designed to take real-time controls of the permanent deflection of the beam. The validity of the proposed system is verified through experiments.

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Effects of the Support Condition on Out-of-plane Deformation by Welding (정반의 지지조건이 용접 면외변형에 미치는 영향)

  • 박정웅;고대은;신용택;이해우;이재원
    • Journal of Welding and Joining
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    • v.17 no.5
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    • pp.55-60
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    • 1999
  • In thin plate welding, welding deformation is deformation is produced in special form like buckling distortion, which is different from one in thick plate welding, large quantitatively, and has complicated form. Therefore, a particular countermeasure to prevent the welding deformation in manufacturing process is requested. Otherwise it takes more time to straighten the welding deformation than to fabricated a steel structure newly and in case of failing to straighten the welding deformation in beginning of the flame straightening process, even if the flame straitening is completed, the appearances is not good and sometimes eve refabrication is needed. To minimize these problems. In this present paper, the effects of the condition of support pin on out-of plane deformation produced by thin plate Butt welding in investigated through experiment and the countermeasure to prevent the welding deformation in suggested.

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Part tolerancing through multicale defect analysis

  • Petitcuenot, Mathieu;Anselmetti, Bernard
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.1
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    • pp.109-119
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    • 2016
  • When manufactured parts undergo large deformations during the manufacturing process, the global specifications of a part based on the concept of tolerance zone defined in the ISO 1101 standard [1] enable one to control the part's global defects. However, the extent of this tolerance zone is too large when the objective is to minimize local defects, such as hollows and bumps. Therefore, it is necessary to address local defects and global defects separately. This paper refers to the ISO 10579 standard [2] for flexible parts, which enables us to define a stressed state in order to measure the part by straightening it to simulate its position in the mechanism. The originality of this approach is that the straightening operation is performed numerically by calculating the displacement of a cloud of points. The results lead to a quantification of the global defects through various simple models and enable us to extract local defects. The outcome is an acceptable tolerance solution. The procedure is first developed for the simple example of a steel bar with a rectangular cross section, then applied to an industrial case involving a complex 3D surface of a turbine blade. The specification is described through ISO standards both in the free state and in the straightened state.

Enhanced field emission and luminescent properties of straightened carbon nanotubes for applications in field emission display

  • Kim, Do-Hyung;Jang, Hoon-Sik;Lee, Sung-Youp;Lee, Hyeong-Rag;Kim, Chang-Duk;Cho, Dong-Soo
    • 한국정보디스플레이학회:학술대회논문집
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    • 2003.07a
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    • pp.207-212
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    • 2003
  • The field emission and luminescent properties of carbon nanotubes (CNTs) that were straightened out by argon ion irradiation were investigated. Argon ion irradiation permanently straightened out both as-grown and screen-printed CNTs in the presence of a strong electric field. The straightening process enhanced the emission properties of CNT films by showing a decrease in turn-on field, an increase in total emission current, and a stable emission. Furthermore, the number of emission sites was confirmed to increase by observing the luminescent properties of CNT films after the straightening. The mechanism involved in the straightening of the CNTs is proposed and the enhancement in field emission is discussed in detail.

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Dimensional Change in Drawn Wire Product in the Two Cross-Roll Straightening Process (2롤 교정공정에서 인발선재의 선경변화)

  • Moon, Changsun;Kim, Naksoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.295-302
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    • 2013
  • The two cross-roll straightening process at room temperature is a manufacturing method for improving the straightness of a drawn wire. The distribution and magnitude of the internal and surface residual stresses of the drawn wire are changed after the wire-drawing process through the two cross-rolls; this also results in a change in the diameter of the drawn wire. The remaining residual stresses of the drawn wire after the wire-drawing dimensional changes were analyzed according to the distance between the rolls, oblique angle between the axes of the roll and the wire, predicted residual stresses, and dimensional change in the final product. The oblique angle between the concave and convex rolls did not affect the residual stresses or dimensional change, but the distance between rolls did.

Identifying Riparian Water Landscape Change Detection Using Digital Photogrammetry Technique

  • Ahn Seung-mahn;Lee Kyoo-seock
    • Proceedings of the KSRS Conference
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    • 2004.10a
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    • pp.25-27
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    • 2004
  • Han River water landscape changes between 1966 and 2002 were detected by interpreting IKONOS images, aerial photographs. Digital photogrammetry technique was used in this process. Most of water landscape change are disappearance of sandbars and meandering streams in 1966. It is mainly due to the stream straightening for housing site development.

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An Alternative Fiber Processing Method

  • Seo, Yung-Bum;Lee, Chun-Han
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.43 no.5
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    • pp.34-42
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    • 2011
  • A fiber processing method, which might be an alternative for conventional refining process, was introduced. The method consists of repetitive, gentle, mechanical impacts on fibers, followed by fiber uncurling process. This method was very effective for OCC and BCTMP for increasing WRVs (water retention value) while keeping fiber lengths from shortening. For OCC and BCTMP, gentle mechanical impacts on fibers using Hobart mixer increased breaking lengths and tear strengths simultaneously at fast drainage level, and straightening fibers using kady mill increased those strength properties further. For SwBKP and HwBKP, only mechanical impacts using the Hobart mixer were effective on increasing tensile and tear strength at fast drainage, but there were no further increase by kady mill treatment. The strength increases of BCTMP by this alternative fiber processing method were exceptionally high. An extensive engineering development should be followed to actualize this fiber processing mechanism in an energy-effect way.

A New Fiber Processing Method

  • Seo, Yung-Bum;Lee, Chun-Han
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.433-440
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    • 2006
  • A fiber processing method, which might be an alternative for conventional refining process, was introduced. The method consists of repetitive, gentle, mechanical impacts on fiber, and ensued fiber uncurling process. This method was very effective for OCC and BCTMP for increasing WRVs (water retention value) while keeping fiber lengths from shortening. For OCC and BCTMP, gentle mechanical impacts on fibers using Hobart mixer increased breaking lengths and tear strengths simultaneously at fast drainage level, and straightening fibers using kady mill increased those strength properties further. For SwBKP and HwBKP, only mechanical impacts using the mixer were effective on increasing tensile and tear strength at fast drainage, but not kady mill treatment. The strength increases of BCTMP by this alternative fiber processing method were exceptionally high. An extensive engineering development should be followed to actualize this fiber processing mechanism in an energy-effect way.

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An evaluation of load of the steel bar straightener using plastic moment (소성모멘트를 이용한 철근 직선화 장치의 하중 분석)

  • 이동호;박수진;손정현;유완석
    • Journal of the Korean Society for Railway
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    • v.5 no.3
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    • pp.196-200
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    • 2002
  • In this paper, the straightening process of a steel bar straightener is studied. The straightener carries out the bending and reverse bending process repeatedly. Plastic theory is employed for the analysis of roller-supporting-load, and the residual stress and the axial load of a steel bar are calculated by using the bending moment. The Bauschinger effect and plastic moment are calculated by using the residual stress and Swift's method respectively. It is verified from the experiments that the displacement calculated from theory makes it possible to straighten a steel bar.

Influence of Process Parameters on Residual Stress and Reducing Residual Stress in Drawn Wire (인발 선재의 잔류응력에 미치는 공정변수의 영향 및 잔류응력 완화)

  • Lee S. K.;Hwang W. H.;Kim B. M.;Bae C. M.
    • Transactions of Materials Processing
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    • v.14 no.8 s.80
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    • pp.704-711
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    • 2005
  • The influence of process parameters in drawn wire on residual stresses was investigated. Based on a FE-simulation of the wire drawing process, the effects of process parameters such as semi-die angle, reduction, friction coefficient and bearing length on the residual stresses were investigated. The validity of the FE-simulation results was verified by the comparison of the previous simulated results with experimental data. In this study, semi-die angle and die reduction have significant effect on the residual stresses at the surface of drawn wire. Several methods such as, addition of axial tension, application of skin pass, straightening in multi-roll straightener etc, were suggested in the previous studies to reduce the residual stresses. In this study, the results show that the concurrent application of skin pass with low die reduction and low semi-die angle at the final stage of drawing operation reduces dramatically the both axial and hoop residual stresses after drawing