• Title/Summary/Keyword: step heat treatment

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Effect of Crystal Structures on the Sensing Properties of Nanophase $SnO_2$ Gas Sensor (나노상 $SnO_2$ 가스센서에서 센서검지특성에 미치는 결정구조의 영향)

  • 안재평;김선호;박종구;허무영
    • Journal of Powder Materials
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    • v.8 no.2
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    • pp.98-103
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    • 2001
  • Metallic tin powder with diameter less than 50 nm was synthesized by inert gas condensation method and subsequently oxidized to tin oxide ($SnO_2$) along the two heat-treatment routes. The $SnO_2$ powder of single phase with a tetragonal structure was obtained by the heat-treatment route with intermediate annealing step-wise oxidation, whereas the $SnO_2$ powder with mixture of orthorhombic and tetragonal phases was obtained by the heat-treatment route without intermediate annealing (direct oxidation). $SnO_2$ gas sensors fabricated from the nano-phase $SnO_2$ powders were investigated by structural observations as well as measurement of electrical resistance. The $SnO_2$ gas sensors fabricated from the mixed-phase powder exhibited much lower sensitivity against $H_2$ gas than those fabricated from the powder of tetragonal phase. Reduced sensitivity of gas sensors with the new orthorhombic phase was attributed to detrimental effects of phase boundaries between orthorhombic and tetragonal phases and many twin boundaries on the charge mobility.

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Failure Analysis and Countermeasures of SCM435 High-Tension Bolt of Three-Step Injection Mold

  • Yun, Seo-Hyun;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.4_1
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    • pp.531-539
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    • 2020
  • When injection mold is repeatedly used for mass production, fatigue phenomenon due to cyclic stress may occur. The surface and interior of structure might be damaged due to cyclic stress or strain. The objective of this study was to analyze failure of SCM435 high-tension bolts connecting upper and lower parts of a three-stage injection molding machine. These bolts have to undergo an accurate heat treatment to prevent the formation of chromium carbide and the action of dynamic stresses. Bolts were fractured by cyclic bending stress in the observation of ratchet marks and beach marks. Damaged specimen showed an acicular microstructure. Impurity was observed. Chromium carbide was observed near the crack origin. Both shape parameters of the Vickers hardness were similar. However, the scale parameter of the damaged specimen was about 20% smaller than that of the as-received specimen. Much degradation occurred in the damaged specimen. Bolts should undergo an accurate heat treatment to prevent the formation of chromium carbide. They must prevent the action of dynamic stresses. Bolts need accurate tightening and accuracy of heat treatment and screws need compression residual stress due to peening.

Convenient Aluminizing Process of Steel by Using Al-Ti Mixed Powder Slurry (Al-Ti 혼합 분말 슬러리를 이용한 강의 알루미나이징처리 방법)

  • Lee, Young-Ki;Kim, Jung-Yeul;Lee, You-Kee
    • Korean Journal of Materials Research
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    • v.19 no.4
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    • pp.207-211
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    • 2009
  • In this study, we attempted to develop a convenient aluminizing process, using Al-Ti mixed slurry as an aluminum source, to control the Al content of the aluminized layer as a result of a one-step process and can be widely adopted for coating complex-shaped components. The aluminizing process was carried out by the heat treatment on disc and rod shaped S45C steel substrates with Al-Ti mixed slurries that were composed of various mixed ratios (wt%) of Al and Ti powders. The surface of the resultant aluminized layer was relatively smooth with no obvious cracks. The aluminized layers mainly contain an Fe-Al compound as the bulk phase. However, the Al concentration and the thickness of the aluminized layer gradually decrease as the Ti proportion among Al-Ti mixed slurries increases. It has also been shown that the Al-Ti compound layer, which formed on the substrate during heat treatment, easily separates from the substrate. In addition, the incorporation of Ti into the substrate surface during heat treatment was not observed.

Lattice Deformation and Improvement Oxidation Resistance of Ti-6Al-4V Alloy Powders Prepared by Hydrogen Added Argon Heat Treatment (수소 첨가 열처리에 따른 Ti-6Al-4V 합금 분말의 격자 변형 및 내산화성 향상)

  • Cho, Gye-Hoon;Oh, Jung-Min;Lim, Jae-Won
    • Journal of Powder Materials
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    • v.26 no.2
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    • pp.126-131
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    • 2019
  • In the present work, a new hydrogen added argon heat treatment process that prevents the formation of hydrides and eliminates the dehydrogenation step, is developed. Dissolved hydrogen has a good effect on sintering properties such as oxidation resistance and density of greens. This process can also reduce costs and processing time. In the experiment, commercially available Ti-6Al-4V powders are used. The powders are annealed using tube furnace in an argon atmosphere at $700^{\circ}C$ and $900^{\circ}C$ for 120 min. Hydrogen was injected temporarily during argon annealing to dissolve hydrogen, and a dehydrogenation process was performed simultaneously under an argon-only atmosphere. Without hydride formation, hydrogen was dissolved in the Ti-6Al-4V powder by X-ray diffraction and gas analysis. Hydrogen is first solubilized on the beta phase and expanded the beta phases' cell volume. TGA analysis was carried out to evaluate the oxidation resistance, and it is confirmed that hydrogen-dissolved Ti-6Al-4V powders improves oxidation resistance more than raw materials.

Measurement of Isochromatic Fringe Distribution of a TV Glass Panel by Use of Photoelastic 4-step Phase Shifting Method (광탄성 4단계 위상이동법을 이용한 TV유리패널의 등색프린지 분포측정)

  • Baek, Tae-Hyun;Kim, Myung-Soo;Cho, Seong-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.1
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    • pp.1-8
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    • 2005
  • This paper presents the experimental results measured by photoelastic 4-step phase shifting method for the isochromatic fringe distribution in a TV glass panel. In the conventional photoelastic method, the isochromatic fringe orders are measured manually point by point. The 4-step phase shifting method uses four images obtained from a circular polariscope by rotating the analyzer to $0^{\circ},\;45^{\circ},\;90^{\circ}$, and $135^{\circ}$. In order to use the 4-step phase shifting method, the elements of a polariscope should be aligned to isoclinic direction at a point and/or along a line where isochromatic fringe distribution is measured. Experimental results obtained from the 4-step phase shifting method are compared with those measured by the Senarmont compensation method. Both results are well agreed. Then, isochromatic fringe distributions in the TV glass panel that is heat-treated before and after are compared. Maximum and minimum isochromatic fringe orders in the TV glass panel with before- and after-heat treatment are changed approximately two times.

Characterization of Heat Treatment Effects on ZnO Films Deposited by Two-step Method (2단계 증착법을 이용하여 증착한 ZnO 박막의 열처리 효과 분석)

  • Lee, Jin-Bock;Lee, Myung-Ho;Lee, Hye-Jung;Park, Jin-Seok
    • Proceedings of the KIEE Conference
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    • 2001.11a
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    • pp.3-5
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    • 2001
  • ZnO thin films are deposited on $SiO_2$/Si (111) substrate by RF magnetron sputtering. The two-step deposition method is proposed to enhance both the c-axis orientation and the resistivity of ZnO films. This method consists of the following two procedures: the 1 st-deposition for 30 min without oxygen at l00W and the 2nd-deposition with oxygen added in the range of $O_2/(Ar+O_2)=10{\sim}50%$. Effects of thermal treatment on the properties of ZnO films are systematically investigated.

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Analysis of the Aluminum Extrusion Process Equipped with the Continuous Heat Treatment System

  • Lee, Bong-Sang;Cho, Young-Hee;Lee, Jeong-Min;Lim, Hak-Jin;Koo, Jar-Myung;Yoon, Bo-Hee;Lee, Tae-Hyuk;Lee, Jong-Hyeon
    • Korean Journal of Materials Research
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    • v.21 no.1
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    • pp.39-45
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    • 2011
  • In this study, the heat flow of the plant scale aluminum extrusion process was investigated to establish optimum continuous heat treatment conditions. During the extrusion of 6061 aluminum alloy, processing parameters such as the extrusion pressure, speed and temperature histories of billets were logged as a function of time. The surface temperature of the billets increased at constant ram speed, while it decreased with decreases of the ram speed. In order to maintain the billet temperature within a solutionizing temperature range prior to the succeeding water quenching step, the ram speed or the temperature of the blower should be controlled. The temperature histories of the billets during the extrusion and hot air blowing processes were successfully simulated by using the velocity boundary model in ANSYS CFX. The methodology to design an optimum process by using a commercial simulation program is described in this study on the basis of the metallurgical validation results of the microstructural observation of the extrudates. The developed model allowed the advantages of taking into account the motion of the extrudate coupled with the temperature change based on empirical data. Calculations were made for the extrudate passing through the isothermal chamber maintained at appropriate temperature. It was confirmed that the continuous heat treatment system is beneficial to the productivity enhancement of the commercial aluminum extrusion industry.

Effects of Heat Treatment and Selected Medicinal Plant Extracts on GABA Content after Germination (열처리와 한약재 추출물이 발아현미의 GABA 함량에 미치는 영향)

  • Jeon, Geon-Uk;Lee, Mi-Young;Yoon, Jae-Min;Jang, Sung-Ho;Jung, Mi-Ri;Jeong, Heon-Sang;Lee, Jun-Soo
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.39 no.1
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    • pp.154-158
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    • 2010
  • The purposes of this work were to study germination conditions on $\gamma$-aminobutyric acid (GABA) contents and to develop a simple and effective technique for the production of germinated brown rice with an enhanced GABA levels. The samples were subjected to heat treatments at 40 and $45^{\circ}C$ before the soaking step. Moreover, four medicinal plant extracts including Schizandra chinensis, Dimocarpus longan Lour, Angelica dahurica, and Gastrodia elata Blume were used as soaking and germinating media. GABA levels were enhanced in the germinated brown rice compared to the non-germinated brown rice and the highest GABA contents were observed in heat treatment at $35^{\circ}C$. The brown rice soaked in Gastrodia elata Blume extract showed the highest GABA contents compared to the control sample. These results demonstrate that the GABA levels during germination could be significantly enhanced by the heat treatment and the treatment of medicinal plant extracts in the soaking step.

Pt Nanotubes by Template Wetting Process (Template Wetting Process에 의한 Pt 나노튜브 제작)

  • Hwang, J.H.;Yang, B.L.
    • Journal of the Korean Society for Heat Treatment
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    • v.22 no.1
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    • pp.23-26
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    • 2009
  • Pt nanotubes with diameter of 200 nm were fabricated by simple and convenient method of Template-Wetting Process. Porous alumina membranes were prepared by 2 step anodic oxidation as the template. To improve wetting properties and lower surface energy, pt solution was mixed with polymer. Polymer was removed completely during annealing. Grain growth process of pt nanotubes during baking and furnace annealing was examined by FE-SEM and XRD.

Antibacterial Effect of Phosphate System as Ag$_2$O Addition ($Ag_2O$함량에 따른 Phosphate계의 항균 특성에 관한 연구)

  • 윤영진;이용수;권면주;강원호
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.2 no.2
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    • pp.91-94
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    • 2001
  • Glass ceramics composed of (5-X)$Li_2O$$XAg_2O$ㆍ36CaOㆍ$20TiO_2$.27$P_2O_5$(X=1 to 5) were prepared by melting process and 2 step heat treatment for nucleation at$610^{\circ}C$ and crystallization at $730^{\circ}C$, Fabricated crystal phases were $LiTi_2(PO_4)_3$(LTP),$AgTi_2(PO_4)_3$(AgTP)와 $\beta-Ca_3(PO_4)$. Antibacterial effects and characterizations of the glass ceramics as $Ag_2$O content were investigated. Staphylococcus aureus and Salmonella typhi were used in this study. Staphylococcus aureus and Salmonella typhi bacteria were removed 5 hours added after glass ceramics.

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