• Title/Summary/Keyword: steel-joint

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Flexural Tensile Strength of CJP Groove Welded Joints Connecting Thick HSA800 Plates (HSA800 후판재의 완전용입 맞댐용접부 휨-인장강도 실험)

  • Lee, Cheol Ho;Kim, Dae Kyung;Han, Kyu Hong;Park, Chang Hee;Kim, Jin Ho;Lee, Seung Eun;Kim, Do Hwan
    • Journal of Korean Society of Steel Construction
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    • v.26 no.5
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    • pp.407-418
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    • 2014
  • As a continuing work of previously conducted standard tension tests, full-scale flexural tests were conducted in this study to assess the structural performance the CJP groove welded joints connecting thick HSA800 plates. Two welding electrodes were available at the time of this experimental research; one was GMAW-based electrode A and the other FCAW-based electrode B. Three full-scale box-type beam specimens with single bevel- and V-groove CJP welded joints were fabricated from 60mm and 25mm thick HSA800 plates according to the AWS-prequalified groove welded joint details. In designing the specimens, all possible limit states like local and lateral torsional buckling were carefully controlled in order to induce flexural plastic yielding or eventual joint fracture. All the CJP joints made by both welding electrodes showed satisfactory performance and were able to transfer the tensile flange forces higher than that corresponding to the measured tensile strength of HSA800 flange plates. However, it should be noted that, during fabrication, serious concerns about the welding efficiency and workability of the GMAW-based electrode were raised by a certified welder. The fracture occurred at the unbeveled (or vertical) interface between the weldment and the base metal when the GMAW-based electrode was used in the single-bevel joint, implying the possibility of insufficient melting. Thus, the FCAW-based electrode B is again recommended as the choice of welding electrode for HSA800 plates. The limited test data of this study implies that the V-groove CJP joint should be used in favor of the single bevel CJP joint, if possible.

Corrosion Assessment of Al/Fe Dissimilar Metal Joint (Al/Fe 이종금속 접합부의 부식특성)

  • Kang, Minjung;Kim, Cheolhee;Kim, Junki;Kim, Dongcheol;Kim, Jonghoon
    • Journal of Welding and Joining
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    • v.32 no.4
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    • pp.55-62
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    • 2014
  • The use of light-weight Al alloys in the automotive industry is increasing to meet requirements for fuel efficiency and emission reduction. Joining Al alloy to the conventional steel sheet is also very important issue with the increased use of Al alloy, and several joining processes have been introduced to enhance joining strength between dissimilar metals. This paper deals with a galvanic corrosion in the dissimilar metal joining. Salt spray tests up to 2000 hours were conducted on a self-piercing rivet, spot welded, adhesive bonded and weld-bonded joints, and cross-sections and tensile shear strength according the salt spray duration were analyzed at every 500-hour. Self-piercing rivet joint had relative low initial strength but the joint strength did not change regardless of the salt spray duration. The strength of other joints (spot welded, adhesive bonded and weld-bonded joints) decreased with the increase of salt spray duration and the corrosion behaviour of each joint was discussed.

A Study on the Ultimate Load of Electric Transmission Tower Considering Member Strength and Joint Strength (부재 내력과 접합부 내력을 고려한 송전강관철탑의 극한하중 도출에 관한 연구)

  • Kim, Woo-Bum;Jeon, Bum-Jun;Suh, Yong-Pyo
    • Journal of Korean Society of Steel Construction
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    • v.22 no.5
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    • pp.435-443
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    • 2010
  • The current design practice of an electric transmission tower is based on the allowable stress design. Design strengths of the electric transmission tower's compression member are determined by buckling the strength of the member itself without considering joint strength. There is a possibility of a joint failure prior to the buckling of a member. Therefore, in this study, joint strength is calculated for various member forces, and the shape of joint and database of strength were established. These data was compared with the member strength obtained from previous research studies based on an equivalent nonlinear analysis technique. Finally, practical evaluation and design method to distinguish failure mode in an electric transmission tower member is proposed.

Accuracy Evaluation of Alternative Concept Joint Models (결합부위 단순모델의 정확성 평가 방법의 개발)

  • Lee, Kwang Ju
    • Journal of Korean Society of Steel Construction
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    • v.11 no.1 s.38
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    • pp.23-31
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    • 1999
  • The concept models are used for the analysis of joints because they are simple to use and accurate. The modeling parameters of concept models are estimated using the results of experiments performed on the joints. The concept joint models accurately describe the behavior of joints under the loads which are used in the experiments for the estimation of parameters. However, they may not be accurate under the loads which are not used in the experiments. The accuracy can be dependent on the loads which are used in the evaluation of accuracy. In this study, antioptimization is presented to find the worst possible loads, under which the accuracy of concept joint models can be evaluated. The procedure was applied to the accuracy evaluation of concept joint models in an isolated 3-D joint and 2-D joints of a vehicle structure.

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Evaluation of Stress Distribution and Corrosion Fatigue Strength on Spot Welded Lap Joint of Coated Thin Steel Plate (표면처리 박강판 spot용접 이음재의 응력분포와 부식피로강도 평가)

  • 배동호;임동진
    • Journal of Welding and Joining
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    • v.14 no.2
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    • pp.36-45
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    • 1996
  • Fatigue strength of the spot welded lap joint is considerably influenced by corrosive environments. Particularly, the chloride and the sulfide are most injurious to strength of the spot welded lap joint. Therefore, there is a need to evaluate its effect to corrosion fatigue strength for safe life design of spot welded structures. In order to evaluate their corrosion fatigue strength, corrosion fatigue tests on the spot welded lap joints of the uncoated and the coated high strength steel sheets were conducted in air and in 10% NaCl solution. Corrosion fatigue strength of the uncoated specimens were entirely lower than the coated one in NaCl solution, but those of the coated specimens in NaCl solution were lower than in air. And stress distribution in single spon welded lap joint subjected to tension-shear load was investigated by the finite element method. Using these results, we tried to evaluate corrosion fatgue strength of the various spot welded lap joints with maximum stress $\sigma_{max}$ at edge on loading side of the spot welded lap joint. We could find that corrosion fatigue strength could be quantitatively and systematically rearranged by $\sigma_{max}$.

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A Study on T-Joint Welding by High Power Fiber Laser of SAPH Steel Plate for Automobile (자동차용 강판 SAPH의 고출력 파이버 레이저에 의한 T형상 용접특성에 관한 연구)

  • Oh, Yong-Seok;Yoo, Young-Tae;Shin, Ho-Jun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.3
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    • pp.35-44
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    • 2009
  • The purpose of this paper is to describe experimental results about the T-joint welding of the high power continuous wave (CW) fiber laser for SAPH steel plate for seat frame of car. The seat rail is a part of seat frame of cars. The assembling method is mostly fix up using a bolt and nut. But this assembling method has many demerits in productivity such as increasing work process and material cost. This paper presents an experimental study about Laser T-Joint weldability of seat rail. Laser welding has many advantages in lightness and saving material costs of seat frame. The laser beam was moved along the work pieces by six axis robot with process optical fiber. The laser beam is focused with a welding head within incident angle $15{\sim}45^{\circ}$ for the purpose of the T-joint welding through two side full penetration. The range of the root gap size is less than ${\leq}0.4mm$. Optical microscopy SEM were performed to observe the micro structures and determine the structures of welded zone.

Study on the Residual Stress and Fatigue Strength of Welded Joint by High Energy Density Welding -Fatigue Scrength of Welded Joint of HT80 Steel by Electron Beam Welding- (고(高) Energy밀도용접(密度熔接)에 의(依)한 용접(熔接)이음에 있어서의 잔류응력(殘留應力)과 피로특성(疲勞特性)에 관(關)한 연구(硏究) -HT80강(鋼)의 전자(電子) Beam 용접(熔接)이음 피로강도(疲勞强度)-)

  • J.E.,Park
    • Bulletin of the Society of Naval Architects of Korea
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    • v.20 no.2
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    • pp.51-59
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    • 1983
  • The versatile practical use of electron beam welding which is very high energy density is still in early stage, but in the special welding field, the welding process is used in manufactured goods. The investigation for electron beam welding up to the present was almost achieved not for the mechanical properties of welded joint but for the process itself. On this investigation, the fatigue strength, crack propergation phenomena and hardness of weld metal and heat affected zone of partially penetrated welded joint of HT80 steel by electron beam welding was accomplished. The tensile fatigue strength in weld line direction of the joint was about $25kg/mm^2$. There still appeared spikes on the tips of penetration, and the crack initiated at the tips of spikes not from the roots. The hardness of the weld metal was higher than it of base metal because of production of martensite by rapid cooling.

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Shear performance of AAC masonry triplets strengthened by reinforcing steel wire mesh in the bed and bed-head joint

  • Richard Badonbok Lyngkhoi;Teiborlang Warjri;Comingstarful Marthong
    • Earthquakes and Structures
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    • v.25 no.3
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    • pp.149-160
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    • 2023
  • Over the course of the last 4-5 years, India's northeastern region have widely used Autoclaved Aerated Concrete (AAC) blocks to construct load-bearing masonry structures. The aim of this investigation is to examine the shear characteristics of AAC masonry triplet assemblage strengthened by using two techniques, i.e., the bead joint (BJ) and the bed-head joint (BHJ) technique. Three unique variations of wire mesh were involved in the strengthening method. Furthermore, three strengthening configurations were used to strengthen each of the three wire mesh variations and the two-strengthening method, i.e. (-), L and (Z) configuration. The unreinforced and reinforced triplet masonry wallets were tested under direct shear test. From the results obtained, the 'BJ'triplet masonry wallets observed an enhanced in shear strength of about 2.23% to 23.33 % whereas the 'BHJ' triplet masonry wallets observed an enhanced in shear strength of about 22.92% to 50.69%. The "BHJ" strengthening method effectively enhance the shear strength of the triplet masonry wallets compared to the "BJ" and the "UR" wallets with an increase in capacity as the wire mesh strength increases. Furthermore, in terms of the strengthening configuration, the (Z) configuration performs better, followed by the (L) and (-) configuration demonstrating the strengthening configuration effectiveness.

Fatigue Strength For The Butt Welded Joint Of High Strength Steel (고강도강(高强度鋼) 맞대기 용접연결부(鎔接連結部)의 피로강도(疲勞强度))

  • Kim, Sung Hoon;Bae, Doo Byong;Kim, Myeong Kwan
    • Journal of Korean Society of Steel Construction
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    • v.14 no.2
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    • pp.385-394
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    • 2002
  • Currently, high strength steel is not used for steel bridges in Korea, except for the SM570 high strength steel in very isolated cases. The study aimed to promote the active adaptation of high strength steel for long-span steel bridges. Thus, the fatigue behavior of SM570 and POSTEN80 high strength steel was investigated. For the experimental study, the butt welded joints samples were manufactured. Likewise, regular amplitude tensile fatigue tests were conducted. Test results, e.g., location of fatigue cracks and their propagation were compared with the findings of other researchers. After analyzing the effects of fatigue strength, e.g., static tensile strength and plate thickness of base metal, basic data for fatigue design criteria of SM570 and POSTEN80 high strength steel were presented.

Dynamic experimental study on single and double beam-column joints in steel traditional-style buildings

  • Xue, Jianyang;Qi, Liangjie;Yang, Kun;Wu, Zhanjing
    • Structural Engineering and Mechanics
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    • v.63 no.5
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    • pp.617-628
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    • 2017
  • In order to study the failure mode and seismic behavior of the interior-joint in steel traditional-style buildings, a single beam-column joint and a double beam-column joint were produced according to the relevant building criterion of ancient architectural buildings and the engineering instances, and the dynamic horizontal loading test was conducted by controlling the displacement of the column top and the peak acceleration of the actuator. The failure process of the specimens was observed, the bearing capacity, ductility, energy dissipation capacity, strength and stiffness degradation of the specimens were analyzed by the load-displacement hysteresis curve and backbone curve. The results show that the beam end plastic hinge area deformed obviously during the loading process, and tearing fracture of the base metal at top and bottom flange of beam occurred. The hysteresis curves of the specimens are both spindle-shaped and plump. The ultimate loads of the single beam-column joint and double beam-column joint are 48.65 kN and 70.60 kN respectively, and the equivalent viscous damping coefficients are more than 0.2 when destroyed, which shows the two specimens have great energy dissipation capacity. In addition, the stiffness, bearing capacity and energy dissipation capacity of the double beam-column joint are significantly better than that of the single beam-column joint. The ductility coefficients of the single beam-column joint and double beam-column joint are 1.81 and 1.92, respectively. The cracks grow fast when subjected to dynamic loading, and the strength and stiffness degradation is also degenerated quickly.