• Title/Summary/Keyword: steel work

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Mechanism of intragranular ferrite formation in heat-affected zone of titanium killed steel

  • Terasaki, Hidenori;Komizo, Yu-Ichi
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.197-201
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    • 2009
  • A lot of work is carried out concerning to acicular ferrite formation in the weld metal of high strength and low-alloy steel. Those results are suggesting that oxides that contain titanium elements provides nucleation site of intragranular ferrite, referred as acicular ferrite. Thus, when intragranular ferrite is expected to form in heat-affected zone, oxide containing titanium element should be formed in the steel. However, normal steel is deoxidized by using aluminum element (Al-killed steel) with little oxygen content. It means almost oxygen is deoxidized with aluminum elements. In the present work, in order to form the acicular ferrite in the heat affected zone, with the same concept in the case of weld metal, the steel deoxidized with titanium element (titanium killed-steel) is prepared and the acicular ferrite formation is observed in detail by using laser-conforcal microscopy technique. The confocal technique makes it possible that the morphological change along the phase transformation from austenite to ferrite is in-situ tracked. Thus, the inclusion that stimulated the ferrite nucleation could be directly selected from the observed images, in the HAZ of the Ti-killed steel. The chemical composition of the selected inclusion is analyzed and the nucleation potential is discussed by changing the nucleation site with boron element. The potency for the ferrite nucleation is summarized and the existence of effective and ineffective manganese sulfide for nucleation is made clear.

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Interface monitoring of steel-concrete-steel sandwich structures using piezoelectric transducers

  • Yan, Jiachuan;Zhou, Wensong;Zhang, Xin;Lin, Youzhu
    • Nuclear Engineering and Technology
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    • v.51 no.4
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    • pp.1132-1141
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    • 2019
  • Steel-concrete-steel (SCS) sandwich structures have important advantages over conventional concrete structures, however, bond-slip between the steel plate and concrete may lead to a loss of composite action, resulting in a reduction of stiffness and fatigue life of SCS sandwich structures. Due to the inaccessibility and invisibility of the interface, the interfacial performance monitoring and debonding detection using traditional measurement methods, such as relative displacement between the steel plate and core concrete, have proved challenging. In this work, two methods using piezoelectric transducers are proposed to detect the bond-slip between steel plate and core concrete during the test of the beam. The first one is acoustic emission (AE) method, which can detect the dynamic process of bond-slip. AE signals can be detected when initial micro cracks form and indicate the damage severity, types and locations. The second is electromechanical impedance (EMI) method, which can be used to evaluate the damage due to bond-slip through comparing with the reference data in static state, even if the bond-slip is invisible and suspends. In this work, the experiment is implemented to demonstrate the bond-slip monitoring using above methods. Experimental results and further analysis show the validity and unique advantage of the proposed methods.

The Productivity Improvement for Steel Framing Work Efficiency by Work Sampling and 5-minute Rating Technique

  • Chang, SooWon;Yi, June-Seong;Son, JeongWook
    • Journal of Construction Engineering and Project Management
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    • v.5 no.1
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    • pp.40-46
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    • 2015
  • This study presents the results of our analysis and recommendations for process and productivity improvements. The project studied consists of a 5-story research building, with a structure of steel frames supporting concrete slabs. The observations focused on the analysis of the overall erection and framing process. The methods used for the analysis consisted in intensive visits on site, where construction processes were observed in term of resources, activities, durations, materials' handling procedures, and technology used. Back to the office, authors used the information captured to model the different trades' activities, using work sampling and 5-minute rating technique. The work sampling provides insight into the activity, hence allowing for process improvements. The productivity of various trades is strongly dependent on the organization of the work process and work site conditions. Improving the productivity of the entire project or company is not possible until everyone is committed to improvement.

Case Analysis of Risk Assessment for Steel and Iron Works (제철 사업장 위험성평가 사례 분석)

  • Hong, Sung-Man;Park, Peom;Kim, Kwang-Hyoun
    • Journal of the Korea Safety Management & Science
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    • v.12 no.1
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    • pp.11-18
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    • 2010
  • In the steel industry, steel is manufactured and processed to produce a variety of steel products. The industry provides fundamental materials to the whole range of industries including car, ship, electric appliance and construction industries, so that it is very important as an infrastructure industry. The steel manufacture process involves aerial work, many danger factors caused by the treatment with hazardous gases including BFG and COG and by high pressure gases including $H_2$, $O_2$, $N_2$ and LPG. It requires the management over the large area because many workers work in a plant. The potential dangers in the steel plant were identified and the effect of the danger assessment was verified through the analysis of the danger assessment for the steel plant. The allowed degree of danger was lowered after the improvement through the danger assessment in the plant where the case studies were conducted, which indicates that the danger assessment is highly effective.

An experimental investigation on the mechanical properties of steel fiber reinforced geopolymer concrete

  • Murali, Kallempudi;Meena, T.
    • Advances in concrete construction
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    • v.12 no.6
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    • pp.499-505
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    • 2021
  • Geopolymer binders fascinate the attention of researchers as a replacement to cement binder in conventional concrete. One-ton production of cement releases one ton of carbon-dioxide in the atmosphere. In the replacement of cement by geopolymer material, there are two advantages: one is the reduction of CO2 in the atmosphere, second is the utilization of Fly ash and Ground granulated blast furnace slag (GGBFS) are by-products from coal and steel industries. This paper focuses on the mechanical properties of steel fiber reinforced geopolymer concrete. The framework considered in this research work is geopolymer source (Fly ash, GGBFS and crimped steel fibre) and alkaline activator which consists of NaOH and Na2SiO3 of molarity 8M. Here the Na2SiO3 / NaOH ratio was taken as 2.5. The variables considered in this experimental work include Binder content (360,420 and 450 kg/m3), the proportion of Fly ash and GGBS (70-30, 60-40 and 50-50) for three different grades of Geopolymer concrete (GPC) GPC 20, GPC 40 and GPC 60. The percentage of crimped steel fibres was varied as 0.1%, 0.2%, 0.3%, 0.4% and 0.5%. Generally, the inclusion of steel fibres increases the flexural and split tensile strength of Geopolymer concrete. The optimum dosage of steel fibres was found to be 0.4% (by volume fraction).

A Development of an Integrated Inventory Managing System for Steel-Plates (강재 통합 관리 시스템 개발)

  • Lee, Seok Hyun;Yu, Ji Hun;Kim, Hyun Chul;Jang, Seok Min;Lim, Rae Soo;Kim, Ho Kyeong;Heo, Joo Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.2
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    • pp.130-137
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    • 2014
  • As one of the largest shipbuilding company in the world, STX Offshore & Shipbuilding currently developed an inventory managing system for steel-plates, which is applied to their steel stock yard. In a traditional way to manage steel yard, almost every work has been done by manually. The manual steel-plate piling process caused some problems such as process delay due to piling errors and the uncertainty of work plan due to lack of information. To solve these problems, we developed an integrated inventory managing system based on real-time crane tracking system which automatically updates steel-plates' piling status. We built the integrated steel-plate database, developed several programs including steel-plate input program, real-time steel-plate monitoring program and steel-yard management program, and constructed hardware system for tracking magnetic cranes. As a result, a supervisor of steel-yard can manage the inventory of steel-plates efficiently and furthermore plan an efficient piling schedule and crane working schedule.

Improvement of Edge Drop in Cold Rolled Steel by Tapered Work Roll in Tandem Cold Mill (탠덤압연설비에서 테이퍼롤 채용에 의한 냉연강판 에지드롭 개선)

  • 한석영;이준정
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.1
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    • pp.34-43
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    • 1994
  • In order to improve thickness profile of cold rolled steel strip, a computer simulation and actual cold rolling experiments on a 4-high tandem cold mill were carried out. In this study, tapered barrel end at top work roll and incurved barrel body at bottom work roll were examined for reducing edge drop and threading of stripe. Also, the most effective stand of tandem cold mill and magnitude of optimal taper crown at several stand were investigated under a typical rolling condition. From actual rolling experiments, it was verified that thickness deviation over strip width could be improved up to 1.06% by applying tapered and incurved work roll only at the second and up to 0.89% by applying them at both the second and the third stand.

Development of Carbon Emission Casual Map Considering Variable Factors in Steel Erection Work (가변요인을 고려한 철골세우기 작업의 탄소배출 인과지도 개발)

  • Nam, Chulu;Lee, Dongyoun;Cho, Hunhee;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.75-76
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    • 2016
  • Because of variable factors in construction phase, measurement of carbon emission in construction industry is more difficult than in other industries. To enhance accuracy of the measurement, the impact of variable factors must be considered. In this paper, to understand the influence of variable factors in steel erection work, a carbon emission casual map was developed. The map demonstrates that the considerations of variable factors in measurement of carbon emission improves the accuracy. The results of this paper are expected to contribute to development of carbon emission casual map and carbon emission measurement model for the entire construction phase.

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Case Study of Braced Wall System with High-strength Steel Pipe Strut (고강도 강관파이프 스트러트 흙막이공법 사례연구)

  • Shin, Jae-Min;Park, Hyun-Young;Joo, Jin-Kyu;Shin, Yoonseok;Kim, Gwang-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.19-20
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    • 2012
  • According to develop urban area, the depth and floor area of basement tend to become deeper and larger. Excavation work for basement floor work is very important because its cost take 20% of total construction cost. Therefore, many studies of developing retaining wall system have performed for feasibility and safety in deep excavation work. In this study, new supporting system used high-strength pipe for retaining wall is introduced to reduce the construction cost and improve the safety and constructability by analyzing case study.

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The Effect of Drawing and Heat Treatment on Fatigue Life and Machinability in Free Machining Steel (쾌삭강의 피로수명 및 절삭성에 미치는 인발-열처리의 영향)

  • Suh, C.H.;Kim, D.B.;Oh, S.K.;Jung, Y.C.;Park, M.K.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.19 no.2
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    • pp.95-100
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    • 2010
  • Drawing and normalizing are efficient means for controlling strength, fatigue and machinability of free machining steel. Normally strength and machinability are conflicting properties which need to be optimized. In this study, the effects of normalizing temperature and reduction of area on strength, fatigue and machinability were investigated. Fine grains were generated at lower normalizing temperature and fatigue life was increased with decreasing grain size. Matrix was work hardened and elongated with increasing reduction of area. Inclusions also were elongated and cross-sectional area of inclusions along drawing axis was decreased. The effects of work hardening and grain size on fatigue life were significant, but only work hardening affected machinability. Shape and distribution of inclusions after drawing had little effect on fatigue life and machinability.