• Title/Summary/Keyword: steel processing

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Soft Magnetic Property of Ternary Fe-9.8Si-6.0Al Alloy Using by Recycling Fe-Si Electrical Steel Sheet Scrap (Fe-Si 전기강판 폐스크랩을 이용한 3원계 Fe-9.8Si-6.0Al 합금의 연자성 특성)

  • Hong, Won Sik;Yang, Hyoung Woo;Park, Ji-Yeon;Oh, Chulmin;Lee, Woo Sung;Kim, Seung Gyeom;Han, Sang Jo;Shim, Geum Taek;Kim, Hwi-Jun
    • Journal of the Microelectronics and Packaging Society
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    • v.24 no.1
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    • pp.1-8
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    • 2017
  • Fe-9.8Si-6.0Al mother alloy was manufactured using by Fe-3.5Si recycled scrap and Si powder. And then, soft magnetic alloy powder of $D_{50}$ size and sphere type were prepared by gas atomization process. To obtain the soft magnetic powder of a high aspect ratio, in the first, we conducted the ball milling process for 8 hours. And heat treatment was performed under $650^{\circ}C$, 2 hours and $N_2$ atmosphere condition for reducing the residual stress of the powder. Based on these process, we made around $50{\mu}m$ diameter Fe-9.8Si-6.0Al powder, which morphology and shape was a similar to the commercial Fe-Si-Al powder. Finally, the soft magnetic sheets were prepared by tape casting process using by those powders. The permeability of the tape casting sheet was measured, and we confirmed the possibility of reusing to the soft magnetic materials of Fe-Si electric sheet scrap.

A Study of Location Correction Algorithm for Pedestrian Location Tracking in Traffic Connective Transferring System (교통 연계 환승 시스템의 보행자 위치 추적을 위한 보정 알고리즘 연구)

  • Jung, Jong-In;Lee, Sang-Sun
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.8 no.2
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    • pp.149-157
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    • 2009
  • Tracking technologies which provide real-time and customized information through various information collecting and processing for pedestrians who use traffic connective and transferring center have been being examined. However some problems are caused due to the wide-range positioning error for some services as device installation and service place. It is also difficult to be applied to traffic linkage and transfer services because many situations can be barren. In the testbed, Gwangmyoung Station, we got some results in bad conditions such as a lot of steel construction and another communication device. Practically, conditions of the place which will be built can be worse than Gwangmyoung station. Therefore, we researched suitable Location correction algorithm as a method for accuracy to traffic connective and transferring system. And its algorithm is designed through grid coordinates, map-matching, modeling coordinates and Kalman filtering and is being implemented continuously. Also preparing for optimization of various transferring center model, we designed for simulator type algorithm what is available for deciding algorithm factor.

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Development of Plasma Reactor of Dielectric Barrier Discharge for Water Treatment (수처리용 유전체 장벽 방전 플라즈마 반응기 개발)

  • Kim, Dong-Seog;Park, Young-Seek
    • Journal of Environmental Science International
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    • v.21 no.5
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    • pp.597-603
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    • 2012
  • Non-thermal plasma processing using a dielectric barrier discharge (DBD) has been investigated as an alternative method for the degradation of non-biodegradable organic compounds in wastewater. The active species such as OH radical, produced by the electrical discharge may play an important role in degrading organic compound in water. The degradation of N, N-Dimethyl-4-nitrosoaniline (RNO) was investigated as an indicator of the generation of OH radical. The DBD plasma reactor of this study consisted of a plasma reactor, recycling pump, power supply and reservoir. The effect of diameter of external reactor (15 ~ 40 mm), width of ground electrode (2.5 ~ 30 cm), shape (pipe, spring) and material (copper, stainless steel and titanium) of ground electrode, water circulation rate (3.1 ~ 54.8 cm/s), air flow rate (0.5 ~ 3.0 L/min) and ratio of packing material (0 ~ 100 %) were evaluated. The experimental results showed that shape and materials of ground were not influenced the RNO degradation. Optimum diameter of external reactor, water circulation rate and air flow rate for RNO degradation were 30 mm, 25.4 cm/s and 4 L/min, respectively. Ground electrode length to get the maximum RNO degradation was 30 cm, which was same as reactor length. Filling up of glass beads decreased the RNO degradation. Among the experimented parameters, air flow rate was most important parameters which are influenced the decomposition of RNO.

60dB 0.18μm CMOS Low-Power Programmable Gain Amplifier (60dB 0.18μm CMOS 저전력 이득 조절 증폭기)

  • Park, Seung-Hun;Lee, Jung-Hoon;Kim, Cheol-Hwan;Ryu, Jee-Youl
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2013.05a
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    • pp.349-351
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    • 2013
  • This research paper presents a low-power programmable gain amplifier (PGA) to facilitate signal processing of the detection of defects in steel plates. This circuit is able to adjust a gain in the range of 6 to 60dB in 7 steps using different signal types for various defects from hall sensors. The gain of PGA is designed by operating on-resistors of switches and passive components. The proposed PGA ($0.18{\mu}m$ CMOS process with 1.8 supply voltage) showed excellent gain error of less than -0.2dB, and low power consumption of 0.47mW.

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Measurements of Ultrasonic Velocity and Attenuation by Signal Processing Techniques in Time and Frequency Domains (시간 및 주파수 영역에서의 신호 처리 기술에 의한 초음파 속도와 감쇠의 측정)

  • Jang, Young-Su;Kim, Jin-Ho;Jeong, Hyun-Jo;Nam, Young-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.2
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    • pp.118-128
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    • 1999
  • There are many ultrasonic measurement methods that are used in nondestructive testing applications. Some typical applications include material property determination, microstructural characterization. and flaw detection. Ultrasonic parameters such as velocity and attenuation are most commonly required in these applications. The accuracy and repeatability of testing results are dependent on both the hardware used to generate and receive the ultrasonic waves and on the analysis software for calculating these parameters. In this study, five analysis algorithms were implemented on a computer for measuring wave speed in a pulse echo. immersion testing configuration. In velocity measurements comparisons were made between the overlap. cross-correlation. Fourier transform. Hilbert transform, wavelet transform algorithms. Velocity measurement was applied to an isotropic steel sample using the five analysis algorithms. Frequency-dependent phase/group velocity and attenuation were also measured using the Fourier transform and wavelet transform algorithms on a composite laminate containing voids.

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A Study on Fatigue Fracture Behavior of Laser Beam Welding and Steel with Different Materials ($CO_2$ 레이저 용접 이종재료강의 피로파괴거동에 관한 연구)

  • Han, M.S.;Suh, J.;Lee, J.H.;Kim, J.O.;Jeon, S.M.
    • Laser Solutions
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    • v.9 no.2
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    • pp.1-9
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    • 2006
  • In this paper, we investigated the characteristics of fatigue fracture on TB(Tailored Blank) weldment by comparing the fatigue crack propagation characteristics of base metal with those of TB welded sheet used for vehicle body panels. We also investigated the influence of center crack on the fatigue characteristic of laser weld sheet of same thickness. We conducted an experiment on fatigue crack propagation on the base metal specimen of 1.2mm thickness of cold-rolled metal sheet(SPCSD) and 2.0mm thickness of hot-rolled metal sheet(SAPH440) and 1.2+2.0mm TB specimen. We also made an experiment on fatigue crack propagation on 2.0+2.0mm and 1.2+1.2mm thickness TB specimen which had center crack. The characteristics of fatigue crack growth on the base metal were different from those on 1.2+2.0mm thickness TB specimen. The fatigue crack growth rate of the TB welded specimens is slower in low stress intensity factor range $({\Delta}K)$ region and faster in high${\Delta}K$ region than that of the base metal specimens. The slant crack angle slightly influenced the crack propagation of the TB specimen of 2.0+2.0mm thinkness.

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Development of Multi-Action Die for the Forming Process of Serrated Sheets (판재의 돌기성형을 위한 공정 개발에 관한 연구)

  • Koo, H.S.;Min, K.H.;Seo, J.M.;Noh, J.H.;Vishara, R.J.;Hwang, B.B.
    • Transactions of Materials Processing
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    • v.17 no.1
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    • pp.59-67
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    • 2008
  • This paper is concerned with the development of multi-action die or multiple sliding die for the forming process of serrated sheets. Serrated sheets is used as a toothed or serrated seal for securing together overlapping portions of steel or plastic strapping ligature and have been produced conventionally in several methods such as rolling and indentation. Recently, longitudinally oriented thermoplastic materials have been widely used in the strapping industry, while such materials are quite slippery. Provided projections on a seal biting into the strap should overcome the slipperiness and also the tooth configuration must be closely controlled to avoid too much transverse penetration of the strap which could result in the shredding of the strap when it is placed under tension. The seal includes a central portion with a plurality of teeth which bite into one strap portion and a pair of reversely bent legs with a plurality of teeth which bite into the other strap portion. Forming processes applicable for serrated sheets have reviewed in qualitative sense to find possibility in terms of applicability of one of existing processes to the serrated sheet forming process. Existing seal products have been analyzed with enlarged picture of strap contacting surface of the seal by microscope. Based on the analyses of the existing forming processes and seal products, a new forming process is proposed for serrated sheets. The proposed process requires a multislide die which enables inclined indentation or cut-in into the seal material as well as scratching processes sequentially in a single action press.

Multiple Regression Analysis for Piercing Punch Profile Optimization to Prevent Tearing During Tee Pipe Burring (다중 회귀 분석을 활용한 Tee-Pipe 버링 공정에서 찢어짐 방지를 위한 피어싱 펀치 형상 최적 설계)

  • Lee, Y.S.;Kim, J.Y.;Kang, J.S.;Hong, S.
    • Transactions of Materials Processing
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    • v.26 no.5
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    • pp.271-276
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    • 2017
  • A tee is the most common pipefitting used to combine or divide fluid flow. Tees can connect pipes of different diameters or change the direction of a pipe run. To manufacture tee type of stainless steel pipe, combinations of punch piercing and burr forming have been widely used in the industry. However, such method is considerably time consuming with regard to performing empirical work necessary to attain process conditions to prevent upper end tearing of the tee product and meet target tee height. Numerous experiments have shown that the piercing profile is the main cause of defects mentioned above. Furthermore, the mold design is formed through trial and error according to pipe diameters and changes in requirements. Thus, the objective of this study was to perform piercing and burring process analysis via finite element analysis using DYNAFORM to resolve problems mentioned above. An optimization design method was used to determine the piercing punch profile. Three radii of the piercing punch (i.e., large, small, and joined radii) were selected as design variables to minimize thinning of a tee pipe. Based on results of correlation and multiple regression analyses, we developed a predictive approximation model to satisfy requirements for both thickness reduction and target height. The new piercing punch profile was then applied to actual tee forming using the developed prediction equation. Model results were found to be in good agreement with experimental results.

Moisture-dependent Physical Properties of Detarium microcarpum Seeds

  • Aviara, Ndubisi A.;Onaji, Mary E.;Lawal, Abubakar A.
    • Journal of Biosystems Engineering
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    • v.40 no.3
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    • pp.212-223
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    • 2015
  • Purpose: Physical properties of Detarium microcarpum seeds were investigated as a function of moisture content to explore the possibility of developing bulk handling and processing equipment. Methods: Seed size, surface area, and 1,000-seed weight were determined by measuring the three principal axes, measuring area on a graph paper, and counting and weighing seeds. Particle and bulk densities were determined using liquid displacement and weight in a measuring cylinder, respectively. Porosity was computed from particle and bulk densities. Roundness and sphericity were measured using shadowgraphs. Angle of repose and static and kinetic coefficients of friction were determined using the vertical cylindrical pipe method, an inclined plane, and a kinetic coefficient of friction apparatus. Results: In the moisture range of 8.2%-28.5% (db), the major, intermediate, and the minor axes increased from 2.95 to 3.21 cm, 1.85 to 2.61 cm, and 0.40 to 1.21 cm, respectively. Surface area, 1,000-seed weight, particle density, porosity, and angle of repose increased from 354.62 to $433.19cm^2$, 3.184 to 3.737 kg, 1060 to $1316kg/m^3$, and 30.0% to 53.1%, respectively, whereas bulk density decreased from 647.6 to $617.2kg/m^3$. Angle of repose increased from $13.9^{\circ}$ to $28.4^{\circ}$. Static and kinetic coefficients of friction varied between 0.096 and 0.638 on different structural surfaces. Conclusions: Arithmetic mean, geometric mean, and equivalent sphere effective diameters determined at the same moisture level were significantly different from each other, with the arithmetic mean diameter being greatest. Surface area, 1,000-seed weight, particle density, porosity, and angle of repose all increased linearly with moisture content. Bulk density decreased linearly with moisture content. The coefficients of friction had linear relationships with moisture content. The highest values of static and kinetic coefficients of friction were observed on galvanized steel and hessian fabric, respectively, whereas the lowest values were observed on fiberglass.

Using Hyperspectral Fluorescence Spectra of Deli Commodities to Select Wavelengths for Surveying Deli Food Contact Surfaces

  • Lefcourt, Alan M.;Beck, Elizabeth A.;Lo, Y. Martin;Kim, Moon S.
    • Journal of Biosystems Engineering
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    • v.40 no.2
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    • pp.145-152
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    • 2015
  • Purpose: The inability to adequately judge the efficacy of cleaning and sanitation procedures in deli departments is a recognized food safety concern. In a prior study, our research group demonstrated that visual inspection of cleaned produce processing surfaces could be enhanced through the use of a portable fluorescence imaging device that detected residual produce residues. Methods: To explore the feasibility of using fluorescence imaging to similarly detect residual deli residues, spectra of American, Cheddar, Provolone, and Swiss cheeses and of processed chicken, ham, roast beef, and turkey were acquired using a laboratory hyperspectral imaging system. Circular punches of these commodities were placed onto stainless steel and high density polyethylene coupons for imaging. The coupon materials were selected to represent common surfaces found in deli departments. Results: Analysis of hyperspectral fluorescence images showed that cheeses exhibited peaks in the blue-green region and at around 675 nm. Meats exhibited peaks in the blue-green region with one of four ham and one of four chicken brands exhibiting peaks at around 675 nm, presumably due to use of plant-derived additives. When commodities were intermittently imaged over two weeks, locations of spectral peaks were preserved while intensity of peaks at shorter wavelengths increased with time. Conclusion: These results demonstrate that fluorescence imaging techniques have the potential to enhance surface hygiene inspection in deli departments and, given the immediate availability of imaging results, to help optimize routine cleaning procedures.