• Title/Summary/Keyword: steel plates

Search Result 1,484, Processing Time 0.024 seconds

The Effects of Heat Treatment on the Fatigue Life and Welding Residual Stress of Welded Carbon Steel Plates (탄소강 후판용접부의 피로수명 및 잔류응력에 미치는 열처리 영향)

  • An, I.T.;Kim, W.T.;Jo, J.R.;Moon, Y.H.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.16 no.3
    • /
    • pp.141-147
    • /
    • 2003
  • The effects of heat treatment on the fatigue life and welding residual stress of welded plates were investigated in this study. The plates were welded by flux cored arc welding process, and post weld heat treated at $600^{\circ}C$ for 1 hour. The residual stresses of welded plates before and after post weld heat treatment were measured by hole drilling method. To measure the fatigue life of welded plates, low cycle fatigue tests under strain control and high cycle fatigue tests under load control were performed respectively, by using cylindrical specimens containing weld metal and heat affected zone. The obtained result shows that the post weld heat treatment reduces the residual stress, and resultantly changes the fatigue life of welded plate. Goodman diagrammatic analysis has also been performed to study the effect of post weld heat treatment on the high cycle fatigue life.

Characteristics of Drawing and Concurrent Spot Welding of Overlapped Aluminum Plates with Copper Electrodes Inserted in Heated Dies (가열된 금형에 삽입된 구리전극에 의한 중첩된 알루미늄 합금판재의 드로잉성형 동시 점용접 특성)

  • Kim, T.H.;Jin, I.T.
    • Transactions of Materials Processing
    • /
    • v.26 no.3
    • /
    • pp.174-180
    • /
    • 2017
  • In this study, a new spot welding with electric resistance heated dies is suggested for the spot welding of non-ferrous metal plates for drawing and concurrent spot welding. This welding method involves two heating processes such as heating by conduction of electric resistance heated dies and heating by resistance between contacted surfaces of two plates by welding current induced to copper dies for the fusion of contacted metal. This welding process has welding variables such as current induced in heated and copper dies, the inner diameters of heated dies, and edge shape of the copper dies. Experimental conditions for each current should be established to get successful welding strength. The welding strength could reach to the desired value in industrial fields under the following conditions of contact diameters of heated dies in this case of overlapped aluminum5052 plates with 0.3-mm thickness: inner and outer diameters of 5.0 and 16mm, respectively; diameter of copper dies, 5.0mm; heating current, 6.8kA in heated steel dies; welding current, 8.6 kA in copper dies.

Deflection and vibration analysis of higher-order shear deformable compositionally graded porous plate

  • Ebrahimi, Farzad;Habibi, Sajjad
    • Steel and Composite Structures
    • /
    • v.20 no.1
    • /
    • pp.205-225
    • /
    • 2016
  • In this study the finite element method is utilized to predict the deflection and vibration characteristics of rectangular plates made of saturated porous functionally graded materials (PFGM) within the framework of the third order shear deformation plate theory. Material properties of PFGM plate are supposed to vary continuously along the thickness direction according to the power-law form and the porous plate is assumed of the form where pores are saturated with fluid. Various edge conditions of the plate are analyzed. The governing equations of motion are derived through energy method, using calculus of variations while the finite element model is derived based on the constitutive equation of the porous material. According to the numerical results, it is revealed that the proposed modeling and finite element approach can provide accurate deflection and frequency results of the PFGM plates as compared to the previously published results in literature. The detailed mathematical derivations are presented and numerical investigations are performed while the emphasis is placed on investigating the effect of the several parameters such as porosity volume fraction, material distribution profile, mode number and boundary conditions on the natural frequencies and deflection of the PFGM plates in detail. It is explicitly shown that the deflection and vibration behaviour of porous FGM plates are significantly influenced by these effects. Numerical results are presented to serve as benchmarks for future analyses of FGM plates with porosity phases.

Effects of dead loads on the static analysis of plates

  • Takabatake, Hideo
    • Structural Engineering and Mechanics
    • /
    • v.42 no.6
    • /
    • pp.761-781
    • /
    • 2012
  • The collapse of structures due to snow loads on roofs occurs frequently for steel structures and rarely for reinforced concrete structures. Since the most significant difference between these structures is related to their ability to handle dead loads, dead loads are believed to play an important part in the collapse of structures by snow loads. As such, the effect of dead loads on displacements and stress couples produced by live loads is presented for plates with different edge conditions. The governing equation of plates that takes into account the effect of dead loads is formulated by means of Hamilton's principle. The existence and effect of dead loads are proven by numerical calculations based on the Galerkin method. In addition, a closed-form solution for simply supported plates is proposed by solving, in approximate terms, the governing equation that includes the effect of dead loads, and this solution is then examined. The effect of dead loads on static live loads can be explained explicitly by means of this closed-form solution. A method that reflects the effects of dead loads on live loads is presented as an example. The present study investigates an additional factor in lightweight roof structural elements, which should be considered due to their recent development.

Using modified Halpin-Tsai approach for vibrational analysis of thick functionally graded multi-walled carbon nanotube plates

  • Tahouneh, Vahid
    • Steel and Composite Structures
    • /
    • v.23 no.6
    • /
    • pp.657-668
    • /
    • 2017
  • In the most of previous studies, researchers have restricted their own studies to consider the effect of single walled carbon nanotubes as a reinforcement on the vibrational behavior of structures. In the present work, free vibration characteristics of functionally graded annular plates reinforced by multi-walled carbon nanotubes resting on Pasternak foundation are presented. The response of the elastic medium is formulated by the Winkler/Pasternak model. Modified Halpin-Tsai equation was used to evaluate the Young's modulus of the multi-walled carbon nanotube/epoxy composite samples by the incorporation of an orientation as well as an exponential shape factor in the equation. The exponential shape factor modifies the Halpin-Tsai equation from expressing a straight line to a nonlinear one in the multi-walled carbon nanotubes wt% range considered. The 2-D generalized differential quadrature method as an efficient and accurate numerical tool is used to discretize the equations of motion and to implement the various boundary conditions. The effects of two-parameter elastic foundation modulus, geometrical and material parameters together with the boundary conditions on the frequency parameters of the plates are investigated. This study serves as a benchmark for assessing the validity of numerical methods or two-dimensional theories used to analysis of annular plates.

The effect of carbon nanotubes agglomeration on vibrational response of thick functionally graded sandwich plates

  • Tahouneh, Vahid
    • Steel and Composite Structures
    • /
    • v.24 no.6
    • /
    • pp.711-726
    • /
    • 2017
  • In the present work, by considering the agglomeration effect of single-walled carbon nanotubes, free vibration characteristics of functionally graded (FG) nanocomposite sandwich plates resting on Pasternak foundation are presented. The volume fractions of randomly oriented agglomerated single-walled carbon nanotubes (SWCNTs) are assumed to be graded in the thickness direction. To determine the effect of CNT agglomeration on the elastic properties of CNT-reinforced composites, a two-parameter micromechanical model of agglomeration is employed. In this research work, an equivalent continuum model based on the Eshelby-Mori-Tanaka approach is employed to estimate the effective constitutive law of the elastic isotropic medium (matrix) with oriented straight CNTs. The 2-D generalized differential quadrature method (GDQM) as an efficient and accurate numerical tool is used to discretize the equations of motion and to implement the various boundary conditions. The proposed rectangular plates have two opposite edges simply supported, while all possible combinations of free, simply supported and clamped boundary conditions are applied to the other two edges. The benefit of using the considered power-law distribution is to illustrate and present useful results arising from symmetric and asymmetric profiles. The effects of two-parameter elastic foundation modulus, geometrical and material parameters together with the boundary conditions on the frequency parameters of the laminated FG nanocomposite plates are investigated. It is shown that the natural frequencies of structure are seriously affected by the influence of CNTs agglomeration. This study serves as a benchmark for assessing the validity of numerical methods or two-dimensional theories used to analysis of laminated plates.

Buckling behavior of functionally graded porous plates integrated with laminated composite faces sheets

  • Xu, Kuo;Yuan, Yuan;Li, Mingyang
    • Steel and Composite Structures
    • /
    • v.32 no.5
    • /
    • pp.633-642
    • /
    • 2019
  • In this work, lightweight sandwich plates consisting of a functionally graded porous (FGP) core and two laminated composite face sheets resting on elastic foundation have been proposed. Three different profiles are considered for the distributions of porosities along core thickness. The main aim of this paper is the investigation of the buckling behavior of the proposed porous sandwich plates (PSPs) by reporting their critical mechanical loads and their corresponding mode shapes. A finite element method (FEM) based on first order shear deformation theories (FSDT) is developed to discretize governing equations for the buckling behavior of the proposed sandwich plates. The effects of porosity dispersion and volume, the numbers and angles of laminated layers, sandwich plate geometrical dimensions, elastic foundation coefficients, loading and boundary conditions are studied. The results show that the use of FGP core can offer a PSP with half weight core and only 5% reduction in critical buckling loads. Moreover, stacking sequences with only ${\pm}45$ orientation fibers offer the highest values of buckling loads.

Nonlinear bending analysis of functionally graded CNT-reinforced composite plates

  • Cho, Jin-Rae
    • Steel and Composite Structures
    • /
    • v.42 no.1
    • /
    • pp.23-32
    • /
    • 2022
  • In this paper, a nonlinear numerical method to solve the large deflection problem is introduced. And the non-dimensional load-deflection behavior of functionally graded carbon nanotube-reinforced composite (FG-CNTRC) plates is parametrically investigated. The large deflection problem is formulated according to the von Kármán nonlinear theory and the (1,1,0)* hierarchical model, and it is approximated by 2-D natural element method (NEM). The shear locking phenomenon is suppressed by the selectively reduced integration method. The nonlinear matrix equations are solved by combining the incremental loading scheme and the Newton-Raphson iteration method. The proposed method is validated from the benchmark experiments, where the propose method shows an excellent agreement with the reference methods. The nonlinear behavior of FG-CNTRC plates is evaluated in terms of the non-dimensional load-deflection curve, and it is parametrically investigated with respect to the existence/non-existence and gradient pattern of CNTs, the width-to-thickness and aspect ratios of plates and the type of boundary conditions. The non-dimensional central deflection is significantly reduced when CNTs and added, and it decreases with the volume fraction of CNTs. But, it shows a uniform increase in proportion to the width-to-thickness and aspect ratios. Both the gradient pattern of CNTs and the type of boundary conditions do also show the remarkable effects.

Vibrational behavior of porous composite laminated plates using four unknown integral shear deformation theory

  • Hayat Saidi;Abdelouahed Tounsi;Fouad Bourada;Abdelmoumen Anis Bousahla;Abdeldjebbar Tounsi;Firas Ismail Salman Al-Juboori
    • Steel and Composite Structures
    • /
    • v.52 no.3
    • /
    • pp.249-271
    • /
    • 2024
  • In this scientific work, an analytical solution for the dynamic analysis of cross-ply and angle-ply laminated composite plates is proposed. Due to technical issues during the manufacturing of composite materials, porosities and micro-voids can be produced within the composite material samples, which can carry on to a reduction in the density and strength of the materials. In this research, the laminated composite plates are assumed to have new distributions of porosities over the plate cross-section. The structure is modeled using a simple integral shear deformation theory in which the transverse shear deformation effect is included. The governing equations of motion are obtained employing the principle of Hamilton's. The solution is determined via Navier's approach. The Maple program is used to obtain the numerical results. In the numerical examples, the effects of geometry, ratio, modulus ratio, fiber orientation angle, number of layers and porosity parameter on the natural frequencies of symmetric and anti-symmetric laminated composite plates is presented and discussed in detail. Also, the impacts of the kinds of porosity distribution models on the natural frequencies of symmetric and anti-symmetric laminated composite plates are investigated.

Steel Plate Faults Diagnosis with S-MTS (S-MTS를 이용한 강판의 표면 결함 진단)

  • Kim, Joon-Young;Cha, Jae-Min;Shin, Junguk;Yeom, Choongsub
    • Journal of Intelligence and Information Systems
    • /
    • v.23 no.1
    • /
    • pp.47-67
    • /
    • 2017
  • Steel plate faults is one of important factors to affect the quality and price of the steel plates. So far many steelmakers generally have used visual inspection method that could be based on an inspector's intuition or experience. Specifically, the inspector checks the steel plate faults by looking the surface of the steel plates. However, the accuracy of this method is critically low that it can cause errors above 30% in judgment. Therefore, accurate steel plate faults diagnosis system has been continuously required in the industry. In order to meet the needs, this study proposed a new steel plate faults diagnosis system using Simultaneous MTS (S-MTS), which is an advanced Mahalanobis Taguchi System (MTS) algorithm, to classify various surface defects of the steel plates. MTS has generally been used to solve binary classification problems in various fields, but MTS was not used for multiclass classification due to its low accuracy. The reason is that only one mahalanobis space is established in the MTS. In contrast, S-MTS is suitable for multi-class classification. That is, S-MTS establishes individual mahalanobis space for each class. 'Simultaneous' implies comparing mahalanobis distances at the same time. The proposed steel plate faults diagnosis system was developed in four main stages. In the first stage, after various reference groups and related variables are defined, data of the steel plate faults is collected and used to establish the individual mahalanobis space per the reference groups and construct the full measurement scale. In the second stage, the mahalanobis distances of test groups is calculated based on the established mahalanobis spaces of the reference groups. Then, appropriateness of the spaces is verified by examining the separability of the mahalanobis diatances. In the third stage, orthogonal arrays and Signal-to-Noise (SN) ratio of dynamic type are applied for variable optimization. Also, Overall SN ratio gain is derived from the SN ratio and SN ratio gain. If the derived overall SN ratio gain is negative, it means that the variable should be removed. However, the variable with the positive gain may be considered as worth keeping. Finally, in the fourth stage, the measurement scale that is composed of selected useful variables is reconstructed. Next, an experimental test should be implemented to verify the ability of multi-class classification and thus the accuracy of the classification is acquired. If the accuracy is acceptable, this diagnosis system can be used for future applications. Also, this study compared the accuracy of the proposed steel plate faults diagnosis system with that of other popular classification algorithms including Decision Tree, Multi Perception Neural Network (MLPNN), Logistic Regression (LR), Support Vector Machine (SVM), Tree Bagger Random Forest, Grid Search (GS), Genetic Algorithm (GA) and Particle Swarm Optimization (PSO). The steel plates faults dataset used in the study is taken from the University of California at Irvine (UCI) machine learning repository. As a result, the proposed steel plate faults diagnosis system based on S-MTS shows 90.79% of classification accuracy. The accuracy of the proposed diagnosis system is 6-27% higher than MLPNN, LR, GS, GA and PSO. Based on the fact that the accuracy of commercial systems is only about 75-80%, it means that the proposed system has enough classification performance to be applied in the industry. In addition, the proposed system can reduce the number of measurement sensors that are installed in the fields because of variable optimization process. These results show that the proposed system not only can have a good ability on the steel plate faults diagnosis but also reduce operation and maintenance cost. For our future work, it will be applied in the fields to validate actual effectiveness of the proposed system and plan to improve the accuracy based on the results.