• Title/Summary/Keyword: steel friction

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Effect of Friction Coefficient on the Small Punch Creep Behavior of AISI 316L Stainless Steel (AISI 316L스테인리스강의 소형펀치 크리프 거동에 미치는 마찰계수의 영향)

  • Kim, Bum-Joon;Cho, Nam-Hyuck;Kim, Moon-K;Lim, Byeong-Soo
    • Korean Journal of Metals and Materials
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    • v.49 no.7
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    • pp.515-521
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    • 2011
  • Small punch creep testing has received attention due to the convenience of using smaller specimens than those of conventional uniaxial creep tests, which enables creep testing on developing or currently operational components. However, precedent studies have shown that it is necessary to consider friction between the punch and specimen when computing uniaxial equivalent stress from a finite element model. In this study, small punch creep behaviors of AISI 316L stainless steel, which is widely used in high temperature-high pressure machineries, have been compared for the two different ceramic balls such as $Si_3N_4$ and $Al_2O_3$. The optimal range of the friction coefficient is 0.4~0.5 at $650^{\circ}C$ for the best fit between experimental and simulation data of AISI 316 L stainless steel. The higher the friction coefficient, the longer the creep rupture time is. Therefore, the type of ceramic ball used must be specified for standardization of small punch creep testing.

Friction-based beam-to-column connection for low-damage RC frames with hybrid trussed beams

  • Colajanni, Piero;Pagnotta, Salvatore
    • Steel and Composite Structures
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    • v.45 no.2
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    • pp.231-248
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    • 2022
  • Hybrid Steel-Trussed Concrete Beam (HSTCB) is structural typology suitable for light industrialization. HSTCBs usually cover long span with small depths, which lead to significant amount of longitudinal rebars. The latter make beam-column joints more prone to damage due to earthquake-induced cyclic actions. This phenomenon can be avoided using friction-based BCCs. Friction devices at Beam-to-Column Connections (BCCs) have become promising solutions to reduce the damage experienced by structural members during severe earthquakes. Few solutions have been developed for cast-in-place Reinforced Concrete (RC) and steel-concrete composite Moment Resisting Frames (MRFs), because of the difficulty of designing cost-effective damage-proof connections. This paper proposes a friction-based BCC for RC MRFs made with HSTCBs. Firstly, the proposed connection is described, and its innovative characteristics are emphasized. Secondly, the design method of the connection is outlined. A detailed 3D FE model representative of a beam-column joint fitted with the proposed connection is developed. Several monotonic and cyclic analyses are performed, investigating different design moment values. Lastly, the numerical results are discussed, which demonstrate the efficiency of the proposed solution in preventing damage to RC members, and in ensuring satisfactory dissipative capacity.

Friction and Wear Characteristics of Carbon Fiber Reinforced Composites against Lay-up Orientation (CFRP 복합재의 적층방향에 대한 마찰 및 마모 특성)

  • Koh, S.W.;Choi, Y.K.
    • Journal of Power System Engineering
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    • v.9 no.2
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    • pp.57-64
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    • 2005
  • This paper is the study on dry sliding wear behavior of carbon fiber reinforced epoxy matrix composites against lay-up orientation. Tests were investigated on the effect of the lay-up orientation, fiber sliding direction, load and sliding velocity when circumstance keep continuously at $21^{\circ}C$, 60%RH. Pin-on-disk dry sliding wear tests for each experimental condition were carried out with a carbon fiber reinforced plastic pin on stainless steel disk in order to search the friction and wear characteristics. The wear rates and friction coefficients against the stainless steel counterpart were experimentally determined and the wear mechanisms were microscopically observed. The effect on friction and wear behavior are observed differently, according to various conditions. When sliding took place against counterpart, the highest wear resistance and the lowest friction coefficient were observed in the $[0]_{24s}$ lay-up orientation at anti-parallel direction.

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A study on the Design on the Tubular Drive Shaft (중공 드라이브 샤프트의 설계에 관한 연구)

  • Kim, Woo-Kang;Go, Jun-Bin;Kim, Hong-Bae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.7-12
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    • 2009
  • This study aims to find the friction welding and induction harden conditions, which are obtained by welding conditions, and the friction welding characteristics and induction harden conditions of tubular shaft were investigated with respect to low load test, high load test. Friction welding and induction harden machine have been widely used in manufacturing reflects of metal. The material of solid and tubular shaft selected that is used for parts of automobile steel. Such as steel are easy to be machined because of their proper material. As a result I obtained the data of friction welding conditions makes good and the condition of friction and get the tubular condition. The purpose of this study is to find fatigue test condition and induction harden characteristics design for tubular shaft.

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Impact of Wet Etching on the Tribological Performance of 304 Stainless Steel in Hydrogen Compressor Applications

  • Chan-Woo Kim;Sung-Jun Lee;Chang-Lae Kim
    • Tribology and Lubricants
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    • v.40 no.3
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    • pp.71-77
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    • 2024
  • Hydrogen has emerged as an eco-friendly and sustainable alternative to fossil fuels. However, the utilization of hydrogen requires high-pressure compression, storage, and transportation, which poses challenges to the durability of compressor components, particularly the diaphragm. This study aims to improve the durability of 304 stainless steel diaphragms in hydrogen compressors by optimizing their surface roughness and corrosion resistance through wet etching. The specimens were prepared by immersing 304 stainless steel in a mixture of sulfuric acid and hydrogen peroxide, followed by etching in hydrochloric acid for various durations. The surface morphology, roughness, and wettability of the etched specimens were characterized using optical microscopy, surface profilometry, and water contact angle measurements. The friction and wear characteristics were evaluated using reciprocating sliding tests. The results showed that increasing the etching time led to the development of micro/nanostructures on the surface, thereby increasing surface roughness and hydrophilicity. The friction coefficient initially decreased with increasing surface roughness owing to the reduced contact area but increased during long-term wear owing to the destruction and delamination of surface protrusions. HCl-30M exhibited the lowest average friction coefficient and a balance between the surface roughness and oxide film formation, resulting in improved wear resistance. These findings highlight the importance of controlling the surface roughness and oxide film formation through etching optimization to obtain a uniform and wear-resistant surface for the enhanced durability of 304 stainless steel diaphragms in hydrogen compressors.

Performance-based seismic design of a spring-friction damper retrofit system installed in a steel frame

  • Masoum M. Gharagoz;Seungho Chun;Mohamed Noureldin;Jinkoo Kim
    • Steel and Composite Structures
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    • v.51 no.2
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    • pp.173-183
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    • 2024
  • This study investigates a new seismic retrofit system that utilizes rotational friction dampers and axial springs. The retrofit system involves a steel frame with rotational friction dampers (RFD) at beam-column joints and linear springs at the corners, providing energy dissipation and self-centering capabilities to existing structures. The axial spring acts as a self-centering mechanism that eliminates residual deformations, while the friction damper mitigates seismic damage. To evaluate the seismic performance of the proposed retrofit system, a series of cyclic loading tests were carried out on a steel beam-column subassembly equipped with the proposed devices. An analytical model was then developed to validate the experimental results. A performance point ratio (PPR) was presented to optimize the design parameters of the retrofit system, and a performance-based seismic design strategy was developed based on the PPR. The retrofit system's effectiveness and the presented performance-based design approach were evaluated through case study models, and the analysis results demonstrated that the developed retrofit system and the performance-based design procedure were effective in retrofitting structures for multi-level design objectives.

Study of the Tribological Characteristics Based on the Hardness of the Brake Disk between the Sintered Metallic Friction Material and the Heat-resisting Steel Disks (디스크 경도에 따른 소결마찰재와 내열강 디스크의 마찰·마모 특성)

  • Na, Sun Joo;Park, Hyoung Chul;Kim, Sang Ho
    • Tribology and Lubricants
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    • v.31 no.2
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    • pp.42-49
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    • 2015
  • Because of the growing need for high-speed transport options such as trains and aircraft, there is increasing demand for technology related to high-speed trains. Among them, braking systems are important in high-speed trains in terms of reliability. Especially, the disk brake system, in use in most high-speed trains, transforms kinetic energy into thermal energy and noise. Therefore, the material properties of both the friction materials and disks are expected to influence the tribological characteristics. In this paper, the tribological characteristics depend on the hardness of the brake disks between the Cu-based sintered metallic friction material and the heat-treated heat-resisting steel disks. A lab-scale dynamometer used to perform braking tests at a variety of braking speeds using dry conditions. The test results revealed that the hardness of the disks affects the friction coefficients, friction stabilities, and wear rates. Thus, the brake system using the heat-resisting steel disk requires proper heat-treatment. These differences are considered to be caused by the change in tribological mechanisms and the generation of an oxide layer on the friction surfaces. The oxide layers on the friction surfaces are confirmed to Fe2O3 by x-ray diffraction (XRD) and scanning electron microscope-energy dispersive spectroscopy (SEM-EDS) analysis.

A Study on Friction Capacity Behavior for Driven Steel Pipe Pile and Drilled Shaft Pile with Field Test (항타강관말뚝과 현장타설말뚝의 주면마찰력 거동에 관한 현장실험 연구)

  • Jung, Sung-Min;Lee, Min-Hee;Song, Byeong-Deok;Choi, Yong-Kyu
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.1-8
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    • 2005
  • In this study, static pile load tests for instrumented drilled shaft pile and instrumented driven steel pipe pile were performed. Based on the results of pile load test, skin friction of each stratum was compared. Skin friction of drilled shaft were more than those of driven pile at the same settlement. This was based on the difference of surface roughness of piles and pile construction methods.

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A Study on the Friction and Wear Characteristics of Cr-interrelatedness & WC/C Coating SCM4l5 Steel (Cr-계 및 WC/C 코팅 SCM415강의 마찰•마모 특성에 관한 연구)

  • Jang, Jeong-Hwan;Kim, Hae-Ji;Kim, Nam-Kyung;Zang, Qi;Lyu, SungKi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.122-128
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    • 2009
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as CrN, AlCrN, WC/C was investigated under room temperature, normal air pressure and nothing lubricating condition. Therefore this study carried out research on the friction coefficient, micro hardness(Hv), roughness, EPMA on the vapor deposited coating layers on the SCM415 steel.

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A Study on the Coating Characteristics of SCM415 Steel (SCM415 강의 코팅특성에 관한 연구)

  • Jang, Jeong-Hwan;Xu, Zhezhu;Kim, Hae-Ji;Kim, Nam-Kyung;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.117-123
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    • 2011
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as Ti-series, Cr-series & WC/C and TiAlN+WC/C multilayer coating was investigated under room temperature, normal air pressure and no lubricating condition. Therefore, this study carried out research on the friction coefficient, micro hardness(Hv), surface roughness and wear quantity on the vapor deposited coating layers on the SCM415 steel. As the wear experimental result, the excellence of TiAlN+WC/C multilayer coating has been proven by high micro-hardness, low friction coefficient and wear quantity.